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dusterbd13
03-07-2011, 09:35 PM
so on the way to church yesterday morning, my wife had the brake (parking brake) and battery voltage lights come on in our 2002 legacy 2.5 GT.

i brought it home, checked the battery terminals, etc. nothing wrong there. took it up to advance, where they ran a load test on the alternator and electrical system. came back that the system voltage was low, either bad alternator or wiring problem.

so i took the alternator off to have it bench tested. 3 different benches registered the alt as good.

put it back on, and check it with my multimeter. alternator has 3.7 ohms of resistance between it and the negative battery terminal. so the alt itself has a good ground. .1 ohm of resistance between the charge wire and positive battery terminal. no jiggling, bending, etc of the wire changed the resistance, so I'm pretty sure where good there.
the light blue and red wire has full battery voltage with the key off, just like the factory service manual says it should. the black/white wire has full battery voltage with the key in the run position like it should, even with the car running.

when i first fired it up to see if the alternator was putting out while in the car, i had a full 14.7 volts at the charge post. it quickly dropped to 12/3, battery voltage. cant make it come back up to charge voltage again.

so, what the hell am i missing here? alternator checks good, I'm getting voltage where/when i should, connections and grounds are clean and tight, etc.


all i can think of is that i may have a bad cluster. in my factory service manual, it shows a diode between the brake warning light circuit and the voltage light circuit. I'm assuming that's why the pair came on simultaneously.

any ideas, guys? I've been puttering around with it for 2 days now, and its time to ask for help.

Michael

02_Legacy
03-07-2011, 10:03 PM
First of all 3.7 ohms between the alternator and battery seems too high.
The diode confuses me but it seems like you would be right, when the battery light comes on the brake light would also for some reason. :smt017
The switch for the battery light looks like it might be similar to a relay. It is always on ground untill the alternator produces a positive current which opens the circuit. So disconnect the connector that goes into the alternator, if the light turns off your alternator is at fault, if the light stays on the problem is elsewhere.

elislider
03-07-2011, 11:06 PM
check your fuses, fusible link, etc. the brake and battery light on indicate bad alternator... but seems youve verified thats not the case...

csweston
03-08-2011, 12:01 AM
I had this happen and it was my alternator. The weird thing was that my alternator would work on and off. When i had it test it also said it was good. However they offered to replace it anyways so i got a new one and its been working great since.

However it seems that in your case the battery light doesnt come on and off randomly like mine did...