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Grafton
03-22-2014, 10:59 PM
Moved up in the world, got myself a fast toy. 2007 STi with 97k on the clock, everything has checked out mechanically, mostly just cosmetic blemishes from living in the rust belt. Dings here and there, a cracked front bumper, and chips in the paint from driving on winter roads.

The Day I picked her up, I had to leave my Legacy in the cold and drive the STi back home on crappy all seasons
https://sl-i.net/FORUM/images/imported/2014/03/jgxsLXRjpg1-1.jpg

The car has the "SPT performance pack" which is the intake and catback with the heat shield
https://sl-i.net/FORUM/images/imported/2014/03/ED2oe8Zjpg1-1.jpg

More SPT goodies
https://sl-i.net/FORUM/images/imported/2014/03/aXSPKygjpg1-1.jpg

Stock in the right places.
https://sl-i.net/FORUM/images/imported/2014/03/cJkgzLmjpg1-1.jpg

Did the first wash and wax today.
https://sl-i.net/FORUM/images/imported/2014/03/PwEfE8njpg1-1.jpg
https://sl-i.net/FORUM/images/imported/2014/03/GeAyydWjpg1-1.jpg
https://sl-i.net/FORUM/images/imported/2014/03/MEI6m5ojpg1-1.jpg
https://sl-i.net/FORUM/images/imported/2014/03/yzTWWX5jpg1-1.jpg
https://sl-i.net/FORUM/images/imported/2014/03/eHDeq4wjpg1-1.jpg

Right now I'm happy with the car in it's stock form. I am looking into a s204 lip, some 04-05 tails, and a set of DIY mudflaps. Next summer I plan to grab a set of 08-14 18" STi wheels so I'll have two sets to swap for the seasons.

HA 2000th post

98legwag
03-23-2014, 07:00 PM
Very nice sir.

fogls
03-24-2014, 12:40 AM
I would love to upgrade to a STI. Very nice.

foohfooh
03-24-2014, 10:18 AM
congrats!

Grafton
03-28-2014, 12:11 AM
^ Thanks.

One of my friends is a big car/photo buff, and he took a few professional level pictures of the car for me over the weekend.
Here they are:

https://sl-i.net/FORUM/images/imported/2014/03/HCE2Ykkl-1.jpg (http://imgur.com/HCE2Ykk)
It was a small shoot because the day was dreary this was coming out of a tunnel that goes under the interstate in my area.

https://sl-i.net/FORUM/images/imported/2014/03/y1kkU7Vl-1.jpg (http://imgur.com/y1kkU7V)

Grafton
04-16-2014, 11:05 AM
So much for being stock, the factory cat in the downpipe died clogging up the 2nd cat. This left me with no boost and a very poorly running car.


https://sl-i.net/FORUM/images/imported/2014/04/eTvu8Gfl-1.jpg (http://imgur.com/eTvu8Gf)

managed to shake this out from between the two cats:

https://sl-i.net/FORUM/images/imported/2014/04/GMvmBkOl-1.jpg (http://imgur.com/GMvmBkO)

so to repair this i'm getting a catted invidia downpipe and an accessport and jumping to stage 2

Huffer
04-16-2014, 11:52 AM
It's always something huh? Nice acquisition. What's happening with the Leggy?

Grafton
04-16-2014, 03:18 PM
It's always something huh? Nice acquisition. What's happening with the Leggy?
backup car duties, for when dumb things happen, like catalytic failure


Car News:
I found an odd looking looking split in the tire after I got home from Carlisle:
https://sl-i.net/FORUM/images/imported/2014/04/uqRRyyKl-1.jpg (http://imgur.com/uqRRyyK)
I think this is from visiting a rally-cross in MD

official depth of split: "damn it"
https://sl-i.net/FORUM/images/imported/2014/04/tZibmpel-1.jpg (http://imgur.com/tZibmpe)

replaced with:
https://sl-i.net/FORUM/images/imported/2014/04/vieaNT1l-1.jpg (http://imgur.com/vieaNT1)

stickers get more HP under the hood:
https://sl-i.net/FORUM/images/imported/2014/11/AEY4I6nl-1.jpg (http://imgur.com/AEY4I6n)

Grafton
06-24-2014, 11:11 AM
there was some paint peeling from under the wing and I've read the factory weather stripping begins to fail after a few years. I Pulled the wing off and found this:
https://sl-i.net/FORUM/images/imported/2014/06/txI0lIVl-1.jpg (http://imgur.com/txI0lIV)
https://sl-i.net/FORUM/images/imported/2014/06/ZsVjjdUl-1.jpg (http://imgur.com/ZsVjjdU)
https://sl-i.net/FORUM/images/imported/2014/06/sRs7Ee5l-1.jpg (http://imgur.com/sRs7Ee5)

The wing had made contact with the trunk lid.

I prepped the trunk lid and hit it with some rust preventing black paint
https://sl-i.net/FORUM/images/imported/2014/06/uH7dd7Il-1.jpg (http://imgur.com/uH7dd7I)

Ended up looking like this:
https://sl-i.net/FORUM/images/imported/2014/06/CNbgHJWl-1.jpg (http://imgur.com/CNbgHJW)
https://sl-i.net/FORUM/images/imported/2014/06/0XAU90tl-1.jpg (http://imgur.com/0XAU90t)
https://sl-i.net/FORUM/images/imported/2014/06/Ykbn7q0l-1.jpg (http://imgur.com/Ykbn7q0)

Wing to go back on tonight after work.

after the trunk lid was back on the car I went about replacing the old weather stripping:
https://sl-i.net/FORUM/images/imported/2014/06/Ll7qGDyl-1.jpg (http://imgur.com/Ll7qGDy)
https://sl-i.net/FORUM/images/imported/2014/06/2LRIXUal-1.jpg (http://imgur.com/2LRIXUa)
https://sl-i.net/FORUM/images/imported/2014/06/MjgwlvPl-1.jpg (http://imgur.com/MjgwlvP)

Grafton
07-29-2014, 10:06 PM
My epic photography friend struck again:
https://sl-i.net/FORUM/images/imported/2014/07/p2115848714-1.jpg (http://www.yoakphoto.com/subaru_wva/ec9c8767)

https://sl-i.net/FORUM/images/imported/2014/07/p2367387004-1.jpg (http://www.yoakphoto.com/subaru_wva/ee1c588c)

https://sl-i.net/FORUM/images/imported/2014/07/p1667359764-1.jpg (http://www.yoakphoto.com/subaru_wva/e9f03068)

https://sl-i.net/FORUM/images/imported/2014/07/p2428700634-1.jpg (http://www.yoakphoto.com/subaru_wva/ee79e72f)

https://sl-i.net/FORUM/images/imported/2014/07/p3391789314-1.jpg (http://www.yoakphoto.com/subaru_wva/e143775b3)

https://sl-i.net/FORUM/images/imported/2014/07/p1892794084-1.jpg (http://www.yoakphoto.com/subaru_wva/eb482cb0)

foohfooh
07-29-2014, 10:40 PM
Again, congrats on the sti. Nice photos and it looks like fun. Just reading about the cat failure. I had no idea turbo cars could explode their down pipe cat innerds into cats down the exhaust pipe causing further damage. Is this an east coast rust thing or were you just unfortunate?

98legwag
07-30-2014, 08:48 AM
I applaud those photos and your car. So clean.

Grafton
07-30-2014, 08:26 PM
Again, congrats on the sti. Nice photos and it looks like fun. Just reading about the cat failure. I had no idea turbo cars could explode their down pipe cat innerds into cats down the exhaust pipe causing further damage. Is this an east coast rust thing or were you just unfortunate?

Thanks

I've read about other happening like this, but I'm glad there wasn't a cat in the up pipe to kill the turbo.

Grafton
08-28-2014, 11:57 PM
Started a sublte mod inside the car, converting the lighting from green to red
key ring: https://sl-i.net/FORUM/images/imported/2014/08/PBswOj8l-1.jpg (http://imgur.com/PBswOj8)

used my 4" angle grinder to trim the led and the base to fit the key ring
https://sl-i.net/FORUM/images/imported/2014/08/NEDFjnMl-1.jpg (http://imgur.com/NEDFjnM)

and the power socket:
https://sl-i.net/FORUM/images/imported/2014/08/1Ei5Ucrl-1.jpg (http://imgur.com/1Ei5Ucr)

Grafton
08-30-2014, 01:18 AM
replaced the terrible green with red led's and added lights for the passenger windows
https://sl-i.net/FORUM/images/imported/2014/08/MOiD4Mwl-1.jpg (http://imgur.com/MOiD4Mw)

with flash
https://sl-i.net/FORUM/images/imported/2014/08/JUR8rJrl-1.jpg (http://imgur.com/JUR8rJr)

potato quality
https://sl-i.net/FORUM/images/imported/2014/08/hx4JnOLl-1.jpg (http://imgur.com/hx4JnOL)

also converted the headlight leveler
https://sl-i.net/FORUM/images/imported/2014/08/KAJWVDUl-1.jpg (http://imgur.com/KAJWVDU)

Grafton
11-03-2014, 01:12 AM
Did some more work converting the interior to red lighting:
https://sl-i.net/FORUM/images/imported/2014/11/MTGiWU1l-1.jpg (http://imgur.com/MTGiWU1)
The HVAC has white leds and stock and the buttons are made of green plastic

https://sl-i.net/FORUM/images/imported/2014/11/BbzG1sml-1.jpg (http://imgur.com/BbzG1sm)
you can cover the factory with red color gel, but it is not bright enough, I had to add 3 leds per control to get the color and brightness I was after.

https://sl-i.net/FORUM/images/imported/2014/11/dnfz0ool-1.jpg (http://imgur.com/dnfz0oo)


Automatic intercooler sprayer, Found a guide on iwsti and it seemed simple enough.

https://sl-i.net/FORUM/images/imported/2014/11/UoKiatYl-1.jpg (http://imgur.com/UoKiatY)
This is a normally open pressure switch, when ever the boost pressure is over 12psi it will close the switch and if the system is on it will spray the intercooler as long as the boost stays above 12 psi

https://sl-i.net/FORUM/images/imported/2014/11/j0CyCrFl-1.jpg (http://imgur.com/j0CyCrF)
this controls the auto spray system, when off you have to press the spray button like normal, when on you can press the button or let the pressure switch turn on the sprayer.

The factory boost gauge has white back-lighting, while not as clashing as green I still wanted it to match.
https://sl-i.net/FORUM/images/imported/2014/11/XNfgUZkl-1.jpg (http://imgur.com/XNfgUZk)
Soldered a red led in place of the blue led that has a yellow cover.

https://sl-i.net/FORUM/images/imported/2014/11/JiYZsLbl-1.jpg (http://imgur.com/JiYZsLb)
Back of the boost gauge

https://sl-i.net/FORUM/images/imported/2014/11/A8oeiNPl-1.jpg (http://imgur.com/A8oeiNP)
The front after resetting the needle home position to be directly on the 0 mark.

https://sl-i.net/FORUM/images/imported/2014/11/8L2P5nsl-1.jpg (http://imgur.com/8L2P5ns)
Potato quality night shot with the dash lights on.



I also lost a tire due to a jagged chunk of brick on the side of the road that tore the sidewall. I have a set of Continental ExtremeWinterContact (http://goo.gl/XtmDV9) to replace the on the way, to replace the summer tires. good timing as we had our first snow today.

geckoboy86
11-03-2014, 08:24 AM
stickers get more HP under the hood:
https://sl-i.net/FORUM/images/imported/2014/11/AEY4I6nl-1.jpg (http://imgur.com/AEY4I6n)

That's a great place for them. Might have to copy this.

Grafton
11-29-2014, 05:08 PM
More lighting changes

https://sl-i.net/FORUM/images/imported/2014/11/h8buvnjl-1.jpg
https://sl-i.net/FORUM/images/imported/2014/11/vCyqZscl-1.jpg

Grafton
12-14-2014, 05:37 PM
The car has had strut clunk since I bought it, Finally had a chance to get some garage time and get the rears re-greased.
struts out:
https://sl-i.net/FORUM/images/imported/2014/12/90KgeyLl-1.jpg

apart:
https://sl-i.net/FORUM/images/imported/2014/12/si3hrcfl-1.jpg

old grease removed:
https://sl-i.net/FORUM/images/imported/2014/12/Oi8UArnl-1.jpg

Installed a zerk fitting on both strut bodies and packed them with grease, reassembled and filled the rest of the way with a grease gun.

also had an extremely odd issue with my alternator, lost tension in the belt and found out the bolt that goes from the tensioner to the alternator snapped off right at the threads:
https://sl-i.net/FORUM/images/imported/2014/12/gMDvlVRl-1.jpg

new bolt and I was back in business.

xoSubieLegacyxo
12-14-2014, 09:27 PM
Another Impreza owner on here! lol Looks great Grafton.

Grafton
03-07-2015, 10:23 AM
Another Impreza owner on here! lol Looks great Grafton.
I started with my Lego, and am trying to figure out whats next for my legacy,

Snow fun:

https://www.youtube.com/watch?v=wgLWFjfgUKA

I took advantage of my friends photo skills and the snow we received:

https://sl-i.net/FORUM/images/imported/2015/03/p6803232274-1.jpg (http://www.yoakphoto.com/turbo_boy_wintrer/e288ce89b)

https://sl-i.net/FORUM/images/imported/2015/03/p6922856084-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e294370a8)

https://sl-i.net/FORUM/images/imported/2015/03/p6716933324-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e28093a14)

https://sl-i.net/FORUM/images/imported/2015/03/p7284078474-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e2b6a9f27)

https://sl-i.net/FORUM/images/imported/2015/03/p10161848154-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e3c91bfef)

https://sl-i.net/FORUM/images/imported/2015/03/p9962773614-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e3b61fc71)

https://sl-i.net/FORUM/images/imported/2015/03/p7349678392-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e2bceb81f)

https://sl-i.net/FORUM/images/imported/2015/03/p9493907464-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e38968d9a)

https://sl-i.net/FORUM/images/imported/2015/03/p9791685934-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e3a5ced51)\

https://sl-i.net/FORUM/images/imported/2015/03/p6655705704-1.jpg (http://www.yoakphoto.com/subaru_winter_2015/e27abcd0a)

Had a blast, major props to Erik @ yoakphoto.com for the awesome camera work and editing skills

Grafton
04-27-2015, 10:47 PM
While working on the car I noticed that that the turbo inlet moved when I bumped my SPT intake, so naturally I went to tighten the hose clamp. I discovered that the factory inlet had at the least a hole in it and needed replacement.

so I ordered a Perrin turbo inlet

https://sl-i.net/FORUM/images/imported/2015/04/22Ipulfh-1.jpg (http://imgur.com/22Ipulf)

When I got the stock inlet out I found that it had completely cut in two:
https://sl-i.net/FORUM/images/imported/2015/04/DoxUbRFh-1.jpg (http://imgur.com/DoxUbRF)

It's likely been the cause of the factory cats disintegrating and the rise in oil consumption,

The install sucked but was worth it
https://sl-i.net/FORUM/images/imported/2015/04/pB9XvM0h-1.jpg (http://imgur.com/pB9XvM0)

Scored a Gift Certificate on the 48 hours of tristate, and got a Radiator Shroud https://sl-i.net/FORUM/images/imported/2015/04/UU8mKQSh-1.jpg (http://imgur.com/UU8mKQS)

and a factory ram air scoop that i didn't have when I bough the car, I modified it to fit the SPT intake heat shield and direct cooler air to the SPT filter
https://sl-i.net/FORUM/images/imported/2015/04/bobCj4Sh-1.jpg (http://imgur.com/bobCj4S)

All put back together:
https://sl-i.net/FORUM/images/imported/2015/04/ZhFZFnPh-1.jpg (http://imgur.com/ZhFZFnP)

Grafton
06-27-2015, 12:12 AM
I've never liked how only the outer most tail lights light up for the brakes, so I decided to change that.

stock taillight harness:
https://sl-i.net/FORUM/images/imported/2015/06/R1Az4eUh-1.jpg (http://imgur.com/R1Az4eU)

notice the white wire is coming out of both the tail light sockets and they use the same dual filament bulb (7443) but the wire is not coming out of the tape on the upper left socket

https://sl-i.net/FORUM/images/imported/2015/06/2Lm5XGGh-1.jpg (http://imgur.com/2Lm5XGG)

So I pulled it out of the tape and got creative

https://sl-i.net/FORUM/images/imported/2015/06/NHB1L3Lh-1.jpg (http://imgur.com/NHB1L3L)

Pulled the pin out of the connector and spliced the wires together

all reassembled
https://sl-i.net/FORUM/images/imported/2015/06/pvWfMuXh-1.jpg (http://imgur.com/pvWfMuX)

Before and after picture:
https://sl-i.net/FORUM/images/imported/2015/06/Ls0JisZh-1.jpg (http://imgur.com/Ls0JisZ)

and after lit up at night (spud cam 500):
https://sl-i.net/FORUM/images/imported/2015/06/TndMa9ah-1.jpg (http://imgur.com/TndMa9a)

I have no idea why that's not hooked up like that from the factory, but I think my next change will be to add a diode and make the inner lights rear fog lights and brake lights

Grafton
08-31-2015, 08:17 AM
After some massive knock correction (-31.8 feedback/-21 FKL) and the DAM dropping to 0.00;
I did a compression test and failed horribly
#1 120psi
#2 60psi
#3 120psi
#4 90psi

Time for a rebuild, Manley Forged pistons with a 0.25 overbore.

Grafton
08-31-2015, 11:50 PM
engine is out:
https://sl-i.net/FORUM/images/imported/2015/08/HGqeSi5h-1.jpg (http://imgur.com/HGqeSi5)

https://sl-i.net/FORUM/images/imported/2015/08/kvdt41ih-1.jpg (http://imgur.com/kvdt41i)

https://sl-i.net/FORUM/images/imported/2015/08/FDaObbVh-1.jpg (http://imgur.com/FDaObbV)

https://sl-i.net/FORUM/images/imported/2015/08/pvgxoCqh-1.jpg (http://imgur.com/pvgxoCq)

https://sl-i.net/FORUM/images/imported/2015/08/ltN8NV9h-1.jpg (http://imgur.com/ltN8NV9)

https://sl-i.net/FORUM/images/imported/2015/08/RV9v6cWh-1.jpg (http://imgur.com/RV9v6cW)

https://sl-i.net/FORUM/images/imported/2015/08/u9lCX7sh-1.jpg (http://imgur.com/u9lCX7s)
Just a bit rusty

Grafton
09-06-2015, 09:31 AM
Good news:
Engine is apart and ready to go to the machine shop.

Bad news:
Hello cracked ring lands, #2 had multiple cracks around the piston, #4 only had 2 visible cracks but it looks like chunk can separate off the piston, The bore on #4 is badly scored, no sure if the overbore is going to clean it up, only the machine shop will know.

https://sl-i.net/FORUM/images/imported/2015/09/wWUoSbth-1.jpg (http://imgur.com/wWUoSbt)
sooo much stuff to take off the engine

https://sl-i.net/FORUM/images/imported/2015/09/WIYNEdYh-1.jpg (http://imgur.com/WIYNEdY)
passenger side head

https://sl-i.net/FORUM/images/imported/2015/09/RgTOnOLh-1.jpg (http://imgur.com/RgTOnOL)
Drivers side head

https://sl-i.net/FORUM/images/imported/2015/09/fq57rwIh-1.jpg (http://imgur.com/fq57rwI)
engine block

The cam bolts SUCK, broke a hex bit, messed up a 10mm allen wrench and killed a timing belt in order to attempt to get the bolts out. Had to use a 4ft cheater bar to get the exhaust pulleys off, and I failed to get the intake and they started to round out.

the solution is to drill out to a 3/8"s size bit and break off the head the rest of the bolt screws out finger tight.
https://sl-i.net/FORUM/images/imported/2015/09/CpELlqWh-1.jpg (http://imgur.com/CpELlqW)

one of many cracks:
https://sl-i.net/FORUM/images/imported/2015/09/zti2BH5h-1.jpg (http://imgur.com/zti2BH5)

scored bore:
https://sl-i.net/FORUM/images/imported/2015/09/ZauXrSgh-1.jpg (http://imgur.com/ZauXrSg)

Grafton
09-17-2015, 10:58 PM
just for fun more piston carnage: https://sl-i.net/FORUM/images/imported/2015/09/P3hjiZrh-1.jpg (http://imgur.com/P3hjiZr)

Still waiting on the machine shop, so time to do cosmetic enhancements:

fresh from soda blasting: https://sl-i.net/FORUM/images/imported/2015/09/GV1i88Eh-1.jpg (http://imgur.com/GV1i88E)
(bonus L28 turbo valve cover)

ready to paint
https://sl-i.net/FORUM/images/imported/2015/09/ew2v22gh-1.jpg (http://imgur.com/ew2v22g)

wrinkly
https://sl-i.net/FORUM/images/imported/2015/09/RXRKkYth-1.jpg (http://imgur.com/RXRKkYt)

Grafton
09-27-2015, 02:09 AM
Progress:
The block is back from KSD bored to 99.75mm:
https://sl-i.net/FORUM/images/imported/2015/09/ShXh0RFh-1.jpg (http://imgur.com/ShXh0RF)

I wasted no time checking clearances and getting it bolted together
https://sl-i.net/FORUM/images/imported/2015/09/dKzmqGRh-1.jpg (http://imgur.com/dKzmqGR)

Gaping rings suuuucks, glad that's over
https://sl-i.net/FORUM/images/imported/2015/09/FLGXMSah-1.jpg (http://imgur.com/FLGXMSa)

https://sl-i.net/FORUM/images/imported/2015/09/81ZCTX6h-1.jpg (http://imgur.com/81ZCTX6)

https://sl-i.net/FORUM/images/imported/2015/09/CeJf7X4h-1.jpg (http://imgur.com/CeJf7X4)

The last bolt stripped on the block while using a torque wrench, solution was to grab a longer bolt and thread a nut on the back, also got the plug for the block heater out. It's not necessary to start the car in the winter, but I want the car to be warmer faster.
https://sl-i.net/FORUM/images/imported/2015/09/reDJG8Ph-1.jpg (http://imgur.com/reDJG8P)


Oil pan was rusty on the outside, cleaned that up and put two coats of 1500° paint and got it installed.
https://sl-i.net/FORUM/images/imported/2015/09/jxejcmhh-1.jpg (http://imgur.com/jxejcmh)

the oil cooler was stupid dirty, cleaned and reinstalled
https://sl-i.net/FORUM/images/imported/2015/09/1pNaw2Kh-1.jpg (http://imgur.com/1pNaw2K)

Grafton
09-28-2015, 10:16 PM
decided to clean the AVCS cam gears and ran into a problem, I stripped the torx out on the last bolt, made it into a slotted screw, and still had to fight it:
https://sl-i.net/FORUM/images/imported/2015/10/cc0GXnlh-1.jpg (http://imgur.com/cc0GXnl)

the tear down
https://sl-i.net/FORUM/images/imported/2015/10/hteHMXih-1.jpg (http://imgur.com/hteHMXi)

there was very hard sludge buildup in the areas where the rotor didn't touch took a lot of carb cleaner but i got it out
https://sl-i.net/FORUM/images/imported/2015/10/aKA0Mmbh-1.jpg (http://imgur.com/aKA0Mmb)

bottom of the cam rotor
https://sl-i.net/FORUM/images/imported/2015/10/LeDDhJSh-1.jpg (http://imgur.com/LeDDhJS)

top of the cam rotor
https://sl-i.net/FORUM/images/imported/2015/10/XQ4sgaFh-1.jpg (http://imgur.com/XQ4sgaF)

cleaned and read to re-assemble, not pictured the 6 spring seals that go into the rotor
https://sl-i.net/FORUM/images/imported/2015/10/x4MtwCgh-1.jpg (http://imgur.com/x4MtwCg)

I replaced the 5 point torx with new hex bolts
https://sl-i.net/FORUM/images/imported/2015/10/feSsMHNh-1.jpg (http://imgur.com/feSsMHN)

driver's side with the hex bolts
https://sl-i.net/FORUM/images/imported/2015/10/NU5lXv0h-1.jpg (http://imgur.com/NU5lXv0)
https://sl-i.net/FORUM/images/imported/2015/10/FogP9Bkh-1.jpg (http://imgur.com/FogP9Bk)

got some of the next batch of parts in, set of new plugs and a clutch kit
https://sl-i.net/FORUM/images/imported/2015/10/fmQGbXnh-1.jpg (http://imgur.com/fmQGbXn)

didn't expect the "pro-kit"

Yamazaki
09-29-2015, 09:41 AM
With the overbore, what will your new displacement be?

Grafton
09-30-2015, 01:28 AM
With the overbore, what will your new displacement be?

2.5L still,
old bore was 99.5mm x 79mm stroke x 4 cylinders = 2458cc
new bore 99.75 x 79mm stroke x 4 cylinders = 2470cc
12cc displacement bump or .012 L

I got heads today!, the valves were reground due to pitting, and the heads resurfaced by .003"
https://sl-i.net/FORUM/images/imported/2015/09/TauTy7Qh-1.jpg (http://imgur.com/TauTy7Q)
https://sl-i.net/FORUM/images/imported/2015/09/CIuTVp0h-1.jpg (http://imgur.com/CIuTVp0)
https://sl-i.net/FORUM/images/imported/2015/09/K7z1g3Wh-1.jpg (http://imgur.com/K7z1g3W)
https://sl-i.net/FORUM/images/imported/2015/09/M3nGpXwh-1.jpg (http://imgur.com/M3nGpXw)

While waiting on the copper gasket spray to dry I added some Piston Wisdom™
https://sl-i.net/FORUM/images/imported/2015/09/xJUO2O9h-1.jpg (http://imgur.com/xJUO2O9)
Jeremy Clarkson inspired

https://sl-i.net/FORUM/images/imported/2015/09/0GlCkdKh-1.jpg (http://imgur.com/0GlCkdK)

Copper coated head gasket in place:
https://sl-i.net/FORUM/images/imported/2015/09/OYPzLgRh-1.jpg (http://imgur.com/OYPzLgR)

Heads installed:
https://sl-i.net/FORUM/images/imported/2015/09/H6CHbmEh-1.jpg (http://imgur.com/H6CHbmE)
https://sl-i.net/FORUM/images/imported/2015/09/gd35WFZh-1.jpg (http://imgur.com/gd35WFZ)
https://sl-i.net/FORUM/images/imported/2015/09/5lC1OqCh-1.jpg (http://imgur.com/5lC1OqC)

Cams installed to check clearances
https://sl-i.net/FORUM/images/imported/2015/09/K4XdfC3h-1.jpg (http://imgur.com/K4XdfC3)
https://sl-i.net/FORUM/images/imported/2015/09/rE1VZaJh-1.jpg (http://imgur.com/rE1VZaJ)
https://sl-i.net/FORUM/images/imported/2015/09/qNtuIJZh-1.jpg (http://imgur.com/qNtuIJZ)

Thanks to the re-grind only one valve was in spec, going to mic the shims Thursday and find out how many I have to order and if I can just swap some around.

Alphius
09-30-2015, 10:09 AM
Shouldn't have to mic the lifters, they're all labeled with their sizes on the underside.

Grafton
10-01-2015, 12:16 AM
Shouldn't have to mic the lifters, they're all labeled with their sizes on the underside.
Doing the rebuild by the book, book calls for it. I'm hoping that they are right on the money with the labels.

Alphius
10-01-2015, 09:02 AM
Got it, no harm in being thorough! For some reason a lot of people don't realize they're marked so I figured I'd chime in. :) Looks like you're doing a good job on the rebuild!

Grafton
10-02-2015, 01:20 AM
^Thanks

I mic'd them today, luckily only going to need to buy 11, but most of the lifters were .01-.03mm smaller than how they were marked so a 510 was really a 507 or a 500 was a 499

Grafton
10-02-2015, 10:50 PM
Lifters ordered

Threw in the block heater
https://sl-i.net/FORUM/images/imported/2015/10/Z0ttVQUh-1.jpg (http://imgur.com/Z0ttVQU)

and started wrapping the factory manifold, I'm planning on putting the heat shield back on, and possibly wrapping the crossover pipe, depends on how much 2" wrap I have after the up pipe.
https://sl-i.net/FORUM/images/imported/2015/10/YNtVY9mh-1.jpg (http://imgur.com/YNtVY9m)

https://sl-i.net/FORUM/images/imported/2015/10/gwnqkdch-1.jpg (http://imgur.com/gwnqkdc)

Grafton
10-04-2015, 01:23 AM
Progress from today:

Hit the manifold with sealant, the copper coated the gaskets
https://sl-i.net/FORUM/images/imported/2015/10/VEfUBQEh-1.jpg (http://imgur.com/VEfUBQE)

https://sl-i.net/FORUM/images/imported/2015/10/TmYZMxmh-1.jpg (http://imgur.com/TmYZMxm)

Test Fit the valve covers
https://sl-i.net/FORUM/images/imported/2015/10/cfd5weAh-1.jpg (http://imgur.com/cfd5weA)
https://sl-i.net/FORUM/images/imported/2015/10/wMA9G2qh-1.jpg (http://imgur.com/wMA9G2q)

Piping mess begins
https://sl-i.net/FORUM/images/imported/2015/10/i0iFSDdh-1.jpg (http://imgur.com/i0iFSDd)

Also started cleaning the oil of of the TMIC, it was filthy.

Grafton
10-06-2015, 12:47 AM
The stock studs fought, after many broken bits I took it to an exhaust shop and they were able to get the damaged studs out
Wrapped up and waiting to dry so I can give it a high temp silicone coating
https://sl-i.net/FORUM/images/imported/2015/10/ql7c879h-1.jpg (http://imgur.com/ql7c879)
https://sl-i.net/FORUM/images/imported/2015/10/m9oi8YZh-1.jpg (http://imgur.com/m9oi8YZ)

engine mounts on
https://sl-i.net/FORUM/images/imported/2015/10/kMTjIEvh-1.jpg (http://imgur.com/kMTjIEv)

lots of blowby= oily turbo
https://sl-i.net/FORUM/images/imported/2015/10/2vyfqj2h-1.jpg (http://imgur.com/2vyfqj2)
https://sl-i.net/FORUM/images/imported/2015/10/sCUN8hBh-1.jpg (http://imgur.com/sCUN8hB)

cleaned
https://sl-i.net/FORUM/images/imported/2015/10/U16hWfqh-1.jpg (http://imgur.com/U16hWfq)
https://sl-i.net/FORUM/images/imported/2015/10/UlpplYSh-1.jpg (http://imgur.com/UlpplYS)

reassembled
https://sl-i.net/FORUM/images/imported/2015/10/IpuHOBXh-1.jpg (http://imgur.com/IpuHOBX)

Secondary air injection and AC bracket
https://sl-i.net/FORUM/images/imported/2015/10/eulAoBUh-1.jpg (http://imgur.com/eulAoBU)

Grafton
10-10-2015, 02:21 AM
I discovered that I ordered a WRX clutch kit instead of a STi kit, ordered the STi kit and shipped the WRX one back. Also discovered that the gasket kit didn't have the manifold to up-pipe gasket in it, and I grabbed a new 3" gasket for the downpipe to the midpipe.

TGV's pulled, to be deleted soon. I've already tweaked my tvg closed map and disabled the codes
https://sl-i.net/FORUM/images/imported/2015/10/dsUnRQrh-1.jpg (http://imgur.com/dsUnRQr)
https://sl-i.net/FORUM/images/imported/2015/10/aMhQCPGhpng-1.jpg (http://imgur.com/aMhQCPG)

passenger side head has correct clearance on the lifters and is put back together
https://sl-i.net/FORUM/images/imported/2015/10/m9t9SJ3h-1.jpg (http://imgur.com/m9t9SJ3)
https://sl-i.net/FORUM/images/imported/2015/10/EP4rglLh-1.jpg (http://imgur.com/EP4rglL)
https://sl-i.net/FORUM/images/imported/2015/10/QckE0a3h-1.jpg (http://imgur.com/QckE0a3)

Need to order 3 more lifters to get the drivers side sorted
https://sl-i.net/FORUM/images/imported/2015/10/B9KfFMoh-1.jpg (http://imgur.com/B9KfFMo)

Grafton
10-13-2015, 10:54 PM
Beginning of the TGV delete, pulling sensor motor combo
https://sl-i.net/FORUM/images/imported/2015/10/IaB7fmOh-1.jpg (http://imgur.com/IaB7fmO)

grind down the screws
https://sl-i.net/FORUM/images/imported/2015/10/U3wzp0Sh-1.jpg (http://imgur.com/U3wzp0S)
https://sl-i.net/FORUM/images/imported/2015/10/G0DzAP9h-1.jpg (http://imgur.com/G0DzAP9)

removed butterfly's and rod
https://sl-i.net/FORUM/images/imported/2015/10/ODCND79h-1.jpg (http://imgur.com/ODCND79)

Used a hacksaw to cut the divider walls out
https://sl-i.net/FORUM/images/imported/2015/10/a1DQpTFh-1.jpg (http://imgur.com/a1DQpTF)
https://sl-i.net/FORUM/images/imported/2015/10/tneF5k9h-1.jpg (http://imgur.com/tneF5k9)
https://sl-i.net/FORUM/images/imported/2015/10/TbzDaJKh-1.jpg (http://imgur.com/TbzDaJK)

Merc6
10-14-2015, 08:32 PM
decided to clean the AVCS cam gears and ran into a problem, I stripped the torx out on the last bolt, made it into a slotted screw, and still had to fight it:
https://sl-i.net/FORUM/images/imported/2015/10/cc0GXnlh-1.jpg (http://imgur.com/cc0GXnl)

the tear down
https://sl-i.net/FORUM/images/imported/2015/10/hteHMXih-1.jpg (http://imgur.com/hteHMXi)

there was very hard sludge buildup in the areas where the rotor didn't touch took a lot of carb cleaner but i got it out
https://sl-i.net/FORUM/images/imported/2015/10/aKA0Mmbh-1.jpg (http://imgur.com/aKA0Mmb)

bottom of the cam rotor
https://sl-i.net/FORUM/images/imported/2015/10/LeDDhJSh-1.jpg (http://imgur.com/LeDDhJS)

top of the cam rotor
https://sl-i.net/FORUM/images/imported/2015/10/XQ4sgaFh-1.jpg (http://imgur.com/XQ4sgaF)

cleaned and read to re-assemble, not pictured the 6 spring seals that go into the rotor
https://sl-i.net/FORUM/images/imported/2015/10/x4MtwCgh-1.jpg (http://imgur.com/x4MtwCg)

I replaced the 5 point torx with new hex bolts
https://sl-i.net/FORUM/images/imported/2015/10/feSsMHNh-1.jpg (http://imgur.com/feSsMHN)

driver's side with the hex bolts
https://sl-i.net/FORUM/images/imported/2015/10/NU5lXv0h-1.jpg (http://imgur.com/NU5lXv0)
https://sl-i.net/FORUM/images/imported/2015/10/FogP9Bkh-1.jpg (http://imgur.com/FogP9Bk)

got some of the next batch of parts in, set of new plugs and a clutch kit
https://sl-i.net/FORUM/images/imported/2015/10/fmQGbXnh-1.jpg (http://imgur.com/fmQGbXn)

didn't expect the "pro-kit"

When you cleaned these, did you re use the rubber gasket?


Sent from my iFail using Tapatalk App

Grafton
10-15-2015, 12:13 AM
When you cleaned these, did you re use the rubber gasket?

Had to, Subaru doesn't sell parts for the AVCS gears just the entire gear.


FINALLY
the engine is together!
https://sl-i.net/FORUM/images/imported/2015/10/aEs7Q7kh-1.jpg (http://imgur.com/aEs7Q7k)

https://sl-i.net/FORUM/images/imported/2015/10/OD2c4uLh-1.jpg (http://imgur.com/OD2c4uL)

https://sl-i.net/FORUM/images/imported/2015/10/4VMilMPh-1.jpg (http://imgur.com/4VMilMP)
https://sl-i.net/FORUM/images/imported/2015/10/RLgX8fKh-1.jpg (http://imgur.com/RLgX8fK)

Merc6
10-15-2015, 12:57 AM
Had to, Subaru doesn't sell parts for the AVCS gears just the entire gear.

That's what it looks like I will be doing as well. I already replaced the exhaust cam gears trying to remove the bolts @ $75 each i'm not gonna replace those too.


FINALLY
the engine is together!
Good stuff! I like seeing builds finish.

Grafton
10-17-2015, 10:13 PM
Today's progress:

Started removing the runner divider leftovers
https://sl-i.net/FORUM/images/imported/2015/10/cfSBYY4h-1.jpg (http://imgur.com/cfSBYY4)

finished, even removed the little lip that the butterfly sits on
https://sl-i.net/FORUM/images/imported/2015/10/vIo1flXh-1.jpg (http://imgur.com/vIo1flX)

Mock up of the TGV on the heads, the ports line up perfectly.
https://sl-i.net/FORUM/images/imported/2015/10/d88vN4gh-1.jpg (http://imgur.com/d88vN4g)
https://sl-i.net/FORUM/images/imported/2015/10/uyD5BUXh-1.jpg (http://imgur.com/uyD5BUX)

Throw out bearing ready to go.
https://sl-i.net/FORUM/images/imported/2015/10/wMAB01Ah-1.jpg (http://imgur.com/wMAB01A)

Up pipe brackets installed
https://sl-i.net/FORUM/images/imported/2015/10/qWbK9vkh-1.jpg (http://imgur.com/qWbK9vk)

Crank pulley installed
https://sl-i.net/FORUM/images/imported/2015/10/skdwXwrh-1.jpg (http://imgur.com/skdwXwr)

The rest of the parts I'm waiting on are showing up on Monday, so the engine should be in the car Tuesday.

Still have to replace the fuel filter, finish cleaning the TMIC and intake manifold, and complete the TGV delete.

Grafton
10-19-2015, 11:20 PM
Last parts arrived today, and the TGV deletes are finished.

the bolt was about .5mm short on one side of the TGV but it seals up nicely:
https://sl-i.net/FORUM/images/imported/2015/10/f9V0LjBh-1.jpg (http://imgur.com/f9V0LjB)
https://sl-i.net/FORUM/images/imported/2015/10/VPWZQakh-1.jpg (http://imgur.com/VPWZQak)

the motor/sensor side it was about 3mm too long, and had to be cut down and smoothed
https://sl-i.net/FORUM/images/imported/2015/10/F4YFFgeh-1.jpg (http://imgur.com/F4YFFge)
https://sl-i.net/FORUM/images/imported/2015/10/AZfcz6ah-1.jpg (http://imgur.com/AZfcz6a)

Turbo mounted and installed
https://sl-i.net/FORUM/images/imported/2015/10/47Nq3nBh-1.jpg (http://imgur.com/47Nq3nB)
https://sl-i.net/FORUM/images/imported/2015/10/5x790Uxh-1.jpg (http://imgur.com/5x790Ux)
https://sl-i.net/FORUM/images/imported/2015/10/kVqhilPh-1.jpg (http://imgur.com/kVqhilP)

Grafton
10-22-2015, 01:03 PM
FINISHED!!!

I'm not a fan of the charge hoses I bought, the clamp for the BPV was too small and I had to reuse the stock clamp, and the TMIC elbow was too long and had to be trimmed to not bind up when mounting the intercooler

ready to drop in
https://sl-i.net/FORUM/images/imported/2015/10/LSzul4Ph-1.jpg (http://imgur.com/LSzul4P)

https://sl-i.net/FORUM/images/imported/2015/10/aRyGcfih-1.jpg (http://imgur.com/aRyGcfi)

bolted in
https://sl-i.net/FORUM/images/imported/2015/10/Ur7LaQqh-1.jpg (http://imgur.com/Ur7LaQq)

ready to run, tested the block heater
https://sl-i.net/FORUM/images/imported/2015/10/TKuUe4Eh-1.jpg (http://imgur.com/TKuUe4E)

the post install hiccup was a small coolant leak on the oil cooler due to reusing the spring clamps
other than that its works great

now 960 miles of break in left to go

Grafton
12-26-2015, 11:20 PM
Engine is broken in and running wonderfully. Finally got around to installing a set of rear sub-frame locking bolts

https://sl-i.net/FORUM/images/imported/2015/12/edAP7uEh-1.jpg (http://imgur.com/edAP7uE)

Due to the freakish warm weather we're having this winter, I was able to install a little sound deadening in the car. I followed the cover 25% of the panel and you're good rule.

Basically tapped around and found where the panels resonated the most and put some deaden-er there.
Trunk:
https://sl-i.net/FORUM/images/imported/2015/12/j2FbjpGl-1.jpg (http://imgur.com/j2FbjpG)
https://sl-i.net/FORUM/images/imported/2015/12/hN3sR4kl-1.jpg (http://imgur.com/hN3sR4k)
https://sl-i.net/FORUM/images/imported/2015/12/DlV5uXCl-1.jpg (http://imgur.com/DlV5uXC)
https://sl-i.net/FORUM/images/imported/2015/12/agyGySYl-1.jpg (http://imgur.com/agyGySY)
https://sl-i.net/FORUM/images/imported/2015/12/0FW74YXl-1.jpg (http://imgur.com/0FW74YX)
https://sl-i.net/FORUM/images/imported/2015/12/HowdXOol-1.jpg (http://imgur.com/HowdXOo)
Under the rear seat:
https://sl-i.net/FORUM/images/imported/2015/12/5x540Vql-1.jpg (http://imgur.com/5x540Vq)

Not pictured because I was too lazy to take pictures are the outer doors skins, and the C pillar

The car got some Christmas presents

a pair of reverse light LED's

Before
https://sl-i.net/FORUM/images/imported/2015/12/gzpbAo2l-1.jpg (http://imgur.com/gzpbAo2)

After
https://sl-i.net/FORUM/images/imported/2015/12/7qaoJakl-1.jpg (http://imgur.com/7qaoJak)

a pair of Brake light LED's put in the outer sockets
https://sl-i.net/FORUM/images/imported/2015/12/6KWC7Gpl-1.jpg (http://imgur.com/6KWC7Gp)

and

a controller for the LED strip in the wing to pulse the light then go steady
https://sl-i.net/FORUM/images/imported/2015/12/DYFNCHagif-1.jpg

foohfooh
12-27-2015, 05:27 PM
Hey that's super cool.

Grafton
01-28-2016, 08:04 AM
Brake light improvements don't help when the person that hits you comes from the side:

https://sl-i.net/FORUM/images/imported/2016/01/zMwjgBtl-1.jpg (http://imgur.com/zMwjgBt)

https://sl-i.net/FORUM/images/imported/2016/01/dwDTSl8l-1.jpg (http://imgur.com/dwDTSl8)

https://sl-i.net/FORUM/images/imported/2016/01/hOqIQ57l-1.jpg (http://imgur.com/hOqIQ57)

Truck in the right lane, turned broadside into the left lane, I swerved into the oncoming lane and got tagged on the rear quarter.

I'm not sure if he was trying to pull a U turn from the right lane to head South or if he was trying to get into the cemetery that's across the road.

Now I get to deal with insurance BS while it gets fixed :(

98legwag
01-28-2016, 09:48 AM
That is lame. Hopefully it won't be too much a pain.

fwa2500
01-28-2016, 02:59 PM
I saw that on facebook, that freaking sucks! Do you run a dashcam by chance?

Grafton
01-30-2016, 04:50 PM
^ No, I have been wanting one... Going to do some serious shopping for one soon

Pulled the fender back out so it's drive-able until the 22nd when the shop can get me in.
Estimated damage = new wheel, door and quarter

In the meantime, I DIY'd a set of hood struts:

https://sl-i.net/FORUM/images/imported/2016/01/x584YcSl-1.jpg (http://imgur.com/x584YcS)

https://sl-i.net/FORUM/images/imported/2016/01/dNe2TRcl-1.jpg (http://imgur.com/dNe2TRc)

redboat
02-02-2016, 12:23 PM
great looking Sti, and I like you keep it stock after rebuild. it'll hold more value later down the road.

Grafton
04-17-2016, 11:05 AM
Finally got the car back, ended up getting a new quarter, door, rear bumper, and wheel. I'm extremely happy with the work, even though it got delayed a few times while parts were ordered and shipped.

https://sl-i.net/FORUM/images/imported/2016/04/sPeq2kJh-1.jpg (http://imgur.com/sPeq2kJ)

https://sl-i.net/FORUM/images/imported/2016/04/iFg91tfh-1.jpg (http://imgur.com/iFg91tf)

https://sl-i.net/FORUM/images/imported/2016/04/JYik7L8h-1.jpg (http://imgur.com/JYik7L8)


I was able to get both cars detailed inside and out yesterday, nothing better than clean cars after a days work:
https://sl-i.net/FORUM/images/imported/2016/04/umPgSqkh-1.jpg (http://imgur.com/umPgSqk)

Grafton
05-15-2016, 06:43 PM
Finally got around to dealing with the serious amount of road rash the front of the car has.

The fog light covers both had serious rash like this:
https://sl-i.net/FORUM/images/imported/2016/05/nwqrNMSh-1.jpg (http://imgur.com/nwqrNMS)

The drivers side had issues from not having any mud flaps
https://sl-i.net/FORUM/images/imported/2016/05/cO3eJBPh-1.jpg (http://imgur.com/cO3eJBP)

I got some touch up paint from drcolorchip.com and went to town
https://sl-i.net/FORUM/images/imported/2016/05/LuGqtDah-1.jpg (http://imgur.com/LuGqtDa)

The fog light cover came out ok, but where the clear coat is failing it is still noticeable up close
https://sl-i.net/FORUM/images/imported/2016/05/l01ijmsh-1.jpg (http://imgur.com/l01ijms)

The drivers side came out near perfect
https://sl-i.net/FORUM/images/imported/2016/05/31CZegKh-1.jpg (http://imgur.com/31CZegK)

after touching up the aesthetics, I changed the transmission and rear diff oil finally with some Motul gear300. While I was under the car I installed a Group N transmission mount, Kartboy front and rear shifter stays, and a TiC piviot bushing. I attempted to change the shift linkage as well but the bushings were the wrong size.
https://sl-i.net/FORUM/images/imported/2016/05/bP9nANJh-1.jpg (http://imgur.com/bP9nANJ)

Grafton
05-29-2016, 10:11 PM
More adventures with an old STi:

Monday leaving work I hit a pot hole and it sounded like a sledge hammer hit the back of the car. and the ride through town was slightly bouncy. After a spine shattering ride home I found the rear passenger side wheel more extended than it should be:
https://sl-i.net/FORUM/images/imported/2016/05/Z7DoX9Wh-1.jpg (http://imgur.com/Z7DoX9W)

It would not compress at all, and after jacking the car up to inspect it the rear froze at full droop:
https://sl-i.net/FORUM/images/imported/2016/05/6tKszpWh-1.jpg (http://imgur.com/6tKszpW)

after limping the car to the garage, with replacement struts in hand, I found that the shock had blow and filled the strut with oil, not allowing it to compress:
https://sl-i.net/FORUM/images/imported/2016/05/Hr3Kxwph-1.jpg (http://imgur.com/Hr3Kxwp)

https://sl-i.net/FORUM/images/imported/2016/05/yHwwxZOh-1.jpg (http://imgur.com/yHwwxZO)

The surprise came from the drivers side, the spring perch was sitting about a half inch lower than it should and had a non factory speed hole:
https://sl-i.net/FORUM/images/imported/2016/05/GGgj2MRh-1.jpg (http://imgur.com/GGgj2MR)

https://sl-i.net/FORUM/images/imported/2016/05/ySPzQWIh-1.jpg (http://imgur.com/ySPzQWI)

I also replaced the front struts and put in some group n top hats to replace the cracked and bulging OEM's

The ride is a million times better now the rears are not on the verge of death and the fronts are working correctly

fwa2500
05-30-2016, 12:33 AM
I'm glad I could help! I still can't believe how bad the old struts were, pretty scary, eh?

Grafton
05-30-2016, 08:23 AM
Incredibly scary, and I had checked the drivers side about a month ago and it was still in the proper place and not that rusty.

Grafton
06-27-2016, 11:05 PM
Finally fixing another old issue with the STi, the passenger side projector wasn't putting out the right amount of light:
https://sl-i.net/FORUM/images/imported/2016/06/eHJFTWzh-1.jpg (http://imgur.com/eHJFTWz)

So I bought a wrecked headlight and stripped it for parts
https://sl-i.net/FORUM/images/imported/2016/06/sR17Glxh-1.jpg (http://imgur.com/sR17Glx)

pulled my headlight and began to repair it
https://sl-i.net/FORUM/images/imported/2016/06/nfPIxToh-1.jpg (http://imgur.com/nfPIxTo)

notice the missing gasket around the high beam
https://sl-i.net/FORUM/images/imported/2016/06/HOjn1RZh-1.jpg (http://imgur.com/HOjn1RZ)

that made the interior of the housing get wet when driving through heavy rain
https://sl-i.net/FORUM/images/imported/2016/06/pFV213Zh-1.jpg (http://imgur.com/pFV213Z)

then the low beam would short out because the ballast was getting wet
https://sl-i.net/FORUM/images/imported/2016/06/T2GBXVbh-1.jpg (http://imgur.com/T2GBXVb)

the cause of the low beam beam problem was the reflector was burnt
https://sl-i.net/FORUM/images/imported/2016/06/DYBOvVDh-1.jpg (http://imgur.com/DYBOvVD)

even the chrome head light insert had heat marks
https://sl-i.net/FORUM/images/imported/2016/06/i2r43Z0h-1.jpg (http://imgur.com/i2r43Z0)


It's all back together and working perfectly.

Grafton
09-10-2016, 03:48 PM
Attempted to resolve the hot air intake on the STi, the first idea was an "intake box"

closed up the gap between the spt heat shield and the intake piping
https://sl-i.net/FORUM/images/imported/2016/09/Z9Z3Eywh-1.jpg (http://imgur.com/Z9Z3Eyw)

added brackets for the lid
https://sl-i.net/FORUM/images/imported/2016/09/50WTUfoh-1.jpg (http://imgur.com/50WTUfo)

top of the box
https://sl-i.net/FORUM/images/imported/2016/09/WfPjqLyh-1.jpg (http://imgur.com/WfPjqLy)

It didn't work very well while I wasn't seeing the 185 F intake temp while in traffic I was seeing 150+ F and it would take forever to cool down after the car got moving and would still be ~15-20 F above ambient temps when ever the temp did come down.

I got to looking at true CAI's decided I could make the SPT into a true CAI

Grabbed a 60° 2.75" silicone elbow and a 45° 2.75" piece of inter-cooler piping and done

https://sl-i.net/FORUM/images/imported/2016/09/Nl0EzPrh-1.jpg (http://imgur.com/Nl0EzPr)

https://sl-i.net/FORUM/images/imported/2016/09/FIuN1Krh-1.jpg (http://imgur.com/FIuN1Kr)

It works much better the temps do climb while sitting in traffic but the highest it's went has been 130, and it drops quickly once the car is moving. Cruising I'm seeing within 4-7 of ambient.

Logged for closed loop MAF scaling and the max correction was 2.2% from the OEM scale. I'm waiting on a wide band to scale open loop.

Zangado1
09-11-2016, 08:06 AM
What an awesome journey your post has taken. Love your detailed pictures as well. Without a doubt the best year / color and model STI.

Grafton
12-08-2016, 07:47 PM
^ Thanks

I've pulled the CAI off the car and gone back to the short ram, every time it rained it would throw a code for the maf voltage, requiring a ecu reset to clear. It'll go back on in the summer, the 4degree above ambient is too good to miss out on.

Finally got a wide band so that I can monitor the car better and dial the OTS tune in with the intake:
https://sl-i.net/FORUM/images/imported/2016/12/BCQSdx1h-1.jpg (http://imgur.com/BCQSdx1)

https://sl-i.net/FORUM/images/imported/2016/12/uXEofn1h-1.jpg (http://imgur.com/uXEofn1)

I've got the 5V out wired into the analog input from the rear O2 sensor so I can log the wideband without needing a laptop and serial cable hooked up.


Then the multi disk changer died, and I took it apart to attempt to get the disks out and while it was apart I did a color change on the buttons:

https://sl-i.net/FORUM/images/imported/2016/12/7EpyC3tl-1.jpg (http://imgur.com/7EpyC3t)

Finally got a turbo blanket from PTP and got around to installing it:
https://sl-i.net/FORUM/images/imported/2016/12/ZHFtnPJh-1.jpg (http://imgur.com/ZHFtnPJ)

https://sl-i.net/FORUM/images/imported/2016/12/4Dsp9ulh-1.jpg (http://imgur.com/4Dsp9ul)

This is the craziest thing, I left the garage after installing it and did several pulls and quickly pulled back into the garage and was able to touch the turbo heat shield without burning myself.

Grafton
09-12-2017, 12:18 AM
Finally getting close to a Protune, so time to make sure the fuel system can handle it

ID1000's
https://sl-i.net/FORUM/images/imported/2017/09/0fy9gCPh-1.jpg (https://imgur.com/0fy9gCP)

DW300
https://sl-i.net/FORUM/images/imported/2017/09/bcz15Nxh-1.jpg (https://imgur.com/bcz15Nx)

Install time
fuel pump was straight forward, but the supplied wires from DW were a smaller gauge than the stock wires
https://sl-i.net/FORUM/images/imported/2017/09/CvMbpw0h-1.jpg (https://imgur.com/CvMbpw0)

Assembled pump assembly
https://sl-i.net/FORUM/images/imported/2017/09/Mx5onwdh-1.jpg (https://imgur.com/Mx5onwd)

new vs old injectors:
https://sl-i.net/FORUM/images/imported/2017/09/rzvw5K3h-1.jpg (https://imgur.com/rzvw5K3)

using the data from Injector Dynamics until a protune in October, wide band was happy during a pull and looks good in closed loop.

Moved the AOS to make some more room for a GR intercooler that's waiting to be installed
GR vs GD intercooler:
https://sl-i.net/FORUM/images/imported/2017/09/JGBuVsCh-1.jpg (https://imgur.com/JGBuVsC)


Before AOS move:
https://sl-i.net/FORUM/images/imported/2017/09/JqXP1Iph-1.jpg (https://imgur.com/JqXP1Ip)

after the IAG rotated turbo / Big intercooler bracket:
https://sl-i.net/FORUM/images/imported/2017/09/xXbx6CZh-1.jpg (https://imgur.com/xXbx6CZ)

GR intercooler bracket is here:
https://sl-i.net/FORUM/images/imported/2017/09/DcGSYPuh-1.jpg (https://imgur.com/DcGSYPu)

I didn't feel like trying to fight with the lower end of the bracket where it would bolt to the TGV's
https://sl-i.net/FORUM/images/imported/2017/09/cNFIxMRh-1.jpg (https://imgur.com/cNFIxMR)

GR intercooler installed
https://sl-i.net/FORUM/images/imported/2017/09/MQa3J7Nh-1.jpg (https://imgur.com/MQa3J7N)

Spliter fitment:
https://sl-i.net/FORUM/images/imported/2017/09/yVavdonh-1.jpg (https://imgur.com/yVavdon)
https://sl-i.net/FORUM/images/imported/2017/09/fsraduhh-1.jpg (https://imgur.com/fsraduh)

Going to have to do some work on the spliter to get the most out of the bigger intercooler.

Grafton
10-11-2017, 07:13 PM
Friend of mine picked up a NA long block, and gave me a light weight pulley that was on it
https://sl-i.net/FORUM/images/imported/2017/10/qIksSo2h-1.jpg (https://imgur.com/qIksSo2)

https://sl-i.net/FORUM/images/imported/2017/10/Fflr87Lh-1.jpg (https://imgur.com/Fflr87L)


Finally got the inter-cooler stencil,
prepped the engine bay
https://sl-i.net/FORUM/images/imported/2017/10/FaciW29h-1.jpg (https://imgur.com/FaciW29)

Stencil applied
https://sl-i.net/FORUM/images/imported/2017/10/dykZoFUh-1.jpg (https://imgur.com/dykZoFU)

Painting, 3 coats of high temp red caliper paint
https://sl-i.net/FORUM/images/imported/2017/10/YOIqeQNh-1.jpg (https://imgur.com/YOIqeQN)

End result:
https://sl-i.net/FORUM/images/imported/2017/10/yX0EA4rh-1.jpg (https://imgur.com/yX0EA4r)


Going on the rollers at EFI Logics this Saturday!

Grafton
10-15-2017, 01:31 AM
The big day finally came, got the car up to EFI Logics for a protune by Calvin Dotson of Dotson Tuning.

Got the car all strapped down
https://sl-i.net/FORUM/images/imported/2017/10/NHX6ZBzh-1.jpg (https://imgur.com/NHX6ZBz)

baseline pull:
https://youtu.be/-aIN91i6QSw

Results
https://sl-i.net/FORUM/images/imported/2017/10/9SKLTTWh-1.jpg (https://imgur.com/9SKLTTW)

Before Protune
265 WHP & 284 WTRQ with some knock in the high rpms
After
275 WHP (+10) & 313 WTRQ (+29)
Knock free and stable AFR

I've very happy with the way the car is running, much more stable than the bro-tune I had done to get the car "ok" with all the mods it had done.

Go Mifune
10-15-2017, 11:33 AM
People say that Mustangs read low so you might have even more power. Good work!

Huffer
10-19-2017, 11:50 PM
Great thread. Thanks buddy! :)

Grafton
10-20-2017, 06:09 PM
People say that Mustangs read low so you might have even more power. Good work!

I was happy stock, happier when I went stage 2, but the protune is awesome. I wish I'd have done it sooner


Great thread. Thanks buddy! :)

:D

Grafton
01-04-2018, 12:43 AM
Christmas means car parts, little bit of engine bay dress up:

https://sl-i.net/FORUM/images/imported/2018/01/RnbsqTbh-1.jpg (https://imgur.com/RnbsqTb)

Grafton
02-11-2018, 04:45 PM
Burnt out my CB on the 48 HRS of Tristate drive, time to upgrade from the masking tape mount. Ordered a Cobra WX ST II CB and a JVC digital reciever.

Wiring mess, ran a coax extention from the CB to the trunk under the carpet.
https://sl-i.net/FORUM/images/imported/2018/02/ynHAa8Nh-1.jpg (https://imgur.com/ynHAa8N)
https://sl-i.net/FORUM/images/imported/2018/02/vcZBGX5h-1.jpg (https://imgur.com/vcZBGX5)

CB and new head unit installed. Had to enlarge one of the ISO/DIN mounting holes to get the cb perfectly lined up, then trim the radio bezel to fit the width of the CB
https://sl-i.net/FORUM/images/imported/2018/02/IaZGtpah-1.jpg (https://imgur.com/IaZGtpa)

https://sl-i.net/FORUM/images/imported/2018/02/W5K13ZNh-1.jpg (https://imgur.com/W5K13ZN)

Mic installed and wires for AFR gauge cleaned up
https://sl-i.net/FORUM/images/imported/2018/02/Pvt8n2bh-1.jpg (https://imgur.com/Pvt8n2b)

Getting the car prepped for seeing some of the stages of the New England Forest Rally this summer.

3/16" Thick skid plate from Primitive Racing

https://sl-i.net/FORUM/images/imported/2018/02/5yAKx4Kh-1.jpg (https://imgur.com/5yAKx4K)

https://sl-i.net/FORUM/images/imported/2018/02/XlJcbjTh-1.jpg (https://imgur.com/XlJcbjT)

The 1/4" thick mini rear diff protector from Primitive

https://sl-i.net/FORUM/images/imported/2018/02/rk7BwYJh-1.jpg (https://imgur.com/rk7BwYJ)

Installed

https://sl-i.net/FORUM/images/imported/2018/02/SPmt86xh-1.jpg (https://imgur.com/SPmt86x)

It clears the fumoto valve
https://sl-i.net/FORUM/images/imported/2018/02/SWe98W6hpng-1.jpg (https://imgur.com/SWe98W6)

https://sl-i.net/FORUM/images/imported/2018/02/QBEqZBeh-1.jpg (https://imgur.com/QBEqZBe)

https://sl-i.net/FORUM/images/imported/2018/02/u0pND2kh-1.jpg (https://imgur.com/u0pND2k)

The important part, sticker installed

https://sl-i.net/FORUM/images/imported/2018/02/Oqs92iih-1.jpg (https://imgur.com/Oqs92ii)

Grafton
02-14-2018, 08:42 PM
Last pieces came in for the CB install
Panavise mount, 2" square tubing end plugs, & CB Mic mount
https://sl-i.net/FORUM/images/imported/2018/02/wOEtjHAh-1.jpg (https://imgur.com/wOEtjHA)

Re-enforcement for the mic mount
https://sl-i.net/FORUM/images/imported/2018/02/7h9V0Iqh-1.jpg (https://imgur.com/7h9V0Iq)

Mic mount on the square tubing end
https://sl-i.net/FORUM/images/imported/2018/02/ZhSI5fUh-1.jpg (https://imgur.com/ZhSI5fU)

All assembled
https://sl-i.net/FORUM/images/imported/2018/02/GbnzDbVh-1.jpg (https://imgur.com/GbnzDbV)

Installed in car
https://sl-i.net/FORUM/images/imported/2018/02/AZ4WN9Fh-1.jpg (https://imgur.com/AZ4WN9F)

Complete
https://sl-i.net/FORUM/images/imported/2018/02/5hWYWABh-1.jpg (https://imgur.com/5hWYWAB)