View Full Version : 2nd Generation Wagon (BG/BK) Barbbachello's New Money Pit 98 RX Wagon
Barbbachello
06-18-2019, 11:50 PM
This is a copy and paste from another forum. Enjoy
Im sure everyone's aware by now that ive been very anti wagon in the past. Having since moved out and the need to get cheap shit off gumtree has risen and the need for something capable of transporting more than a packet of cable ties is needed. Youd think thatd mean buying something stock and complete, but thats not how i do things. So enter the $500 slapper RX that was partially stripped to become a race fridge
https://sl-i.net/FORUM/images/imported/2019/06/rzCAEjX-1.jpg
Its got no brake lines in the front half of the car, no clutch, ABS deleted, battery in the boot and the battery tray removed.
https://sl-i.net/FORUM/images/imported/2019/06/AHUjYAE-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/SRPuDLb-1.jpg
Thank fully it came with a good 25D and a stock loom still in it. Also luckily enough the 25D is an 8 bolt so my 6 speed will go straight in.
Will probably strip the rest of the bay and give it a damn good clean and a fresh paint job in 51E
Most of the body is pretty straight apart from the passenger rear quater which needs some love, and the door which i will swap from my sedan when the time comes.
https://sl-i.net/FORUM/images/imported/2019/06/6CdnNY5-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/GL2OepE-1.jpg
Couldnt leave these bits behind so of course i took them as well
https://sl-i.net/FORUM/images/imported/2019/06/ZJRl4xs-1.jpg
Also have a set of GTB billies lined up to replace the shit spec stuff to get it rolling
The first stage of the build is to take as much as i can off and clean or paint. This is by no means a quick build. If it sits in the driveway in bits for a year so be it. Then once its clean, tidy and registered with the 25D ill pull it apart again and swap in my turbo goodies and the AM Auto loom from Adams wagon :)
Barbbachello
06-18-2019, 11:51 PM
Finally had some time with decent weather and the motivation to lie on the driveway for an afternoon to get stuck in.
The previous owner in prep for a race fridge converted the fuel line bulkhead in the firewall to AN fittings. He wanted some coin for the setup and it was a bit much for my needs to i was left with some cut hardlines. Thankfully there was another mint set in the pile of bits that came with the car. Unfortunately replacing them meant pulling the tank. Seeing as i was replacing the rear crossmember for a GD one a few extra bolts wasnt much extra work.
Filthy upskirt shot
https://sl-i.net/FORUM/images/imported/2019/06/8soHeL7-1.jpg
Pesant spec gc8/gen 2 rear subframe
https://sl-i.net/FORUM/images/imported/2019/06/QPWcmks-1.jpg
The FWD rear stuff to get the car rolling was gross and went straight into the bin
https://sl-i.net/FORUM/images/imported/2019/06/dDcrjjY-1.jpg
Tank out and claned up somewhat. This dirt is so ingrained it withstands being hosed off.
https://sl-i.net/FORUM/images/imported/2019/06/S93Gc6N-1.jpg
Glorious GD subframe with better geometry mounts getting a bath. This frame has clearly copped a few busted CV boots as theres patches of dirt/greasy mess that withstands a wire brush. Will take it to the car wash and blast the shit out of it
https://sl-i.net/FORUM/images/imported/2019/06/nvaJ1AX-1.jpg
Also gave the filler neck a lick of black paint.
https://sl-i.net/FORUM/images/imported/2019/06/F32QanE-1.jpg
Thats it for now. Ill be replacing the rubber lines on top of the tank with new E85 safe stuff cos why not.
Barbbachello
06-18-2019, 11:54 PM
More tings happened this past weekend
Finally dont have to pay rent for 2 properties as well as cashing in my insurance for the sedan and selling the 5 speed left me with some coin to play with. Bought myself a gurni, all new bolts for everything in the rear end and some more jack stands etc.
The underside of the car had a coating of dirt that youd expect from a 20 year old car
https://sl-i.net/FORUM/images/imported/2019/06/8soHeL7-1.jpg
So saturday arvo i got under and cleaned it
https://sl-i.net/FORUM/images/imported/2019/06/7cAzBF2-1.jpg
Was a miserable job and I came out looking like a coal miner. But now you can touch anything under the car without getting crap on your hands. It looks dirty still but thats just the colour of the oem rubber stuff i guess. I then turned my attention to the wheel wells. After a through hosing they came out good but still messy. Either the black coating comes off or the paint over the coating comes off.
https://sl-i.net/FORUM/images/imported/2019/06/jClVHFA-1.jpg
Either way i wanted black to hide dirt and other crud. So some thick coats of more rubber deadener went on
https://sl-i.net/FORUM/images/imported/2019/06/ptYkTW3-1.jpg
Minty fresh.
Cleaned the fuel tank up more with the gerni and got it pretty good. The dirt thats there is so engrained into the rubber it survives a pressure washer 1" away. Nuts. Also finally got my hands on some Gates Barricade hose at $20 a meter :o
https://sl-i.net/FORUM/images/imported/2019/06/16G9QAb-1.jpg
Had some spare time after replacing the rear struts in my missos car to chon the fuel tank back in. So I did
https://sl-i.net/FORUM/images/imported/2019/06/1Y3Fmte-1.jpg
Poo photo but whatever. Obviously its hard to clean the underside of the tank when its out so thatll get done before the subframe goes in. Might give it another coat of black rubber stuff as well seeing as some got scraped off in the act of removing it.
- - - Updated - - -
No stuff happened this weekend due to family events :\. But a big box of all brand new hardware arrived.
https://sl-i.net/FORUM/images/imported/2019/06/Z0iWKWT-1.jpg
All the bolts, nuts and washers i could get my hands on for the suspenion arms and mounts as well as fresh caps for the front lateral link bolts.
- - - Updated - - -
Parts going onto the car for the first time in a while.
GD subframe with oem metal bushes. The GD subframe mounts the control arms lower so you get better roll centres. Same principle as the bump steer kits in the front.
GD 2 pot hubs
GD Pink STI control arms. 10mm wider track and pillow ball bushes.
OEM billies for RWC purposes
Hardrace swaybar links and mounts as the GD arms use a box endlink but the STi one breaks easily with anything other than stock bars. The pair that came with the arms was already broken lol
https://sl-i.net/FORUM/images/imported/2019/06/qs5nN41-1.jpg
I had some left over high heat paint so gave the muffler heat shield a coating
https://sl-i.net/FORUM/images/imported/2019/06/Ju3m1mq-1.jpg
Also sold my VF23 and picked up this bicc boi thanks to Wob
https://sl-i.net/FORUM/images/imported/2019/06/qVwFhI7-1.jpg
APS SR56 which is a GT3076 in subaru housings. The rear housing is huge at 0.94 so will swap it out for a mamba .63 or similar to help it spool this century.
After briefly installing my coilovers from the sedan to remove the 20cm of droop to get my swaybar endlinks connected, swapping over my trailing arm mounts to GD ones to match the subframe and installing new 04+ GD reinforced sway bar mounts; the suspension is done in the rear :D
https://sl-i.net/FORUM/images/imported/2019/06/JV8xGCI-1.jpg
It was only after id put the wheels on and gave them a push that i found one of the wheel bearings is shot :dash2:. So off the car they come again. On the bright side fresh bearings and a stiffer bush in the lower trailing arm wont hurt. Can give the hub and dust shield a nice lick of paint too.
Advans fit noice with the 10mm of wider track
https://sl-i.net/FORUM/images/imported/2019/06/luYYwQn-1.jpg
Going along with my theme of buying stuff i wont use for 1 year ive picked up some ID1000 injectors to match the turbski and last night at 11:30 won an 05 2.2 turn quick rack for $96 on yahoo :yahoo: .They do fit a the early turbo crossmembers but I need one anyone as i dont want to pinch the one from my sedan as that stops it rolling and the wagon came with an NA member that i cant be assed installing into the sedan tbh so may as well get an 05+ STi crossmember. Was going to rebush the control arm so getting GD bushes solves that issue as well.
Mad
Barbbachello
06-18-2019, 11:55 PM
Been a while since i did an update. Mainly cos not much has happened. About time i put some money into our now single car, my old gx, that dearly needs a timing belt and a major service. Still managed to spend money on more bits lel.
My bicc turbo arrived with Wob when he came down for a track day and to fix bumptys GTB.
https://sl-i.net/FORUM/images/imported/2019/06/4POamI8-1.jpg
It fits, it might not fit when it has a 4" inlet comp cover lel but thats an issue for later.
Picked up a manual outhouse slapper for the loom, interior trims and flywheel for the GX
https://sl-i.net/FORUM/images/imported/2019/06/ONwwVOP-1.jpg
Sold my 4/2 pots and have a set of Brembos on hold with a mate. No pics yet
And last night i bought these bad bois
https://sl-i.net/FORUM/images/imported/2019/06/4yjcauT-1.jpg
Rays Gramlights 57S 17x7.5 +40. Im 99% sure theyll clear brembos (someone on oz foz has a set that do). They wont be staying gold but. As 40 offset is a bit spicey ill be binning the widtrack idea and the plan is to get some hardrace arms instead.
Also had my hubs and backing plates powder coated while they were apart for wheel bearings, which arrived yesterday.
https://sl-i.net/FORUM/images/imported/2019/06/NPbxd2npng-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/r3cLHutpng-1.jpg
Barbbachello
06-18-2019, 11:57 PM
Been all quiet on the western front again. Ordered some hardrace arms to replace the STi ones and hubs should be back during the week for install on the weekend. In the mean time i got stuck into stripping the outhouse. Got myself some bicc tubs and started pulling off the trims, clips, screws etc that id need to get the wagon back together. I didnt get as much as id like given that the car was a farm car so anything on the divers side at foot level was forked, as was the boot floor. But the wiring and upper trims is all good. Pulled the entire rear harness out as it has a ciggie lighter in the rear.
6oqmxXE.jpg
Got a nice box of trims and foam stuff
https://sl-i.net/FORUM/images/imported/2019/06/PknIQWK-1.jpg
And a good throw away pile
https://sl-i.net/FORUM/images/imported/2019/06/PVNbuvo-1.jpg
Got stuck into getting the dash out yesterday which was fun with no interior to protect me from sharp sheet metal -_- but this isnt the first time ive done it so 45 mins later it was out
https://sl-i.net/FORUM/images/imported/2019/06/13ZiRfo-1.jpg
Heck of a lot easier to get to everything with the dash beam gone and theres less back there than i thought
https://sl-i.net/FORUM/images/imported/2019/06/Rajnwdb-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/j1kbrvF-1.jpg
Got the AC box out, which needs a hekkkin good clean and then downed tools for the day.
https://sl-i.net/FORUM/images/imported/2019/06/qAJEhNZ-1.jpg
Couldnt forget the obligatory dash beam RPG photo
https://sl-i.net/FORUM/images/imported/2019/06/wkk570L-1.jpg
Awfully tempted to get it powder coated :scratch_one-s_head:
- - - Updated - - -
Time for another updoot. Had a mate press in some fresh bearings and assemble my hubs. Put some poly trailing arm bushes in and got back under the car for the 50th time to assemble the rear end with the Hardrace arms
https://i.imgur.com/RFjkjg6h.jpg
https://i.imgur.com/wQSTkcnh.jpg
The powder coat obviously reduced the ID of the bore for the bush so had to sand it down a bit to get them in. Theyd slowly push themselves back out so had to bolt them arm on to the hub on the bench.
About 20 mins later.
https://i.imgur.com/GV0MSckh.jpg
Ready to roll again to move to the new house. Working out a time to collect my brembos, a colour to get them powder coated and then ill order rotors and pads, assemble the hand brake do final assembly of the rear end
Barbbachello
06-18-2019, 11:59 PM
Busy weekend was busy. Had some mates around to help my relocate my cars and the heavy/bulk stuff in the shed
Plenty of room for activities
https://sl-i.net/FORUM/images/imported/2019/06/6eYZkZT-1.jpg
Goodies hiding down the back for 2050
https://sl-i.net/FORUM/images/imported/2019/06/MdVX685-1.jpg
Picked up my brownbos. They were clearly cooked on the track but have been rebuilt. Thinking of going gloss red powder coat for the classic brembo feels. Ive never handled a front caliper. These things are massive!
https://sl-i.net/FORUM/images/imported/2019/06/ufFisoz-1.jpg
Got stuck under the car to tighten all the rear arms as being rubber they need to be tightened with load on them cos of reasons. As i was heading out of the garage i opened the bonnet for a sticky beak and thought "why the hell not". So out came the 25D. Popped the timing covers off and its all reasonably clean and fresh in there and it turns over alright.
https://i.imgur.com/a7WEuvA.jpg
Then i got stuck into tearing the front end apart. Im not using 1 single piece of it so left it all assembled and dropped it all out in chunks
[img]https://i.imgur.com/bA3YTHs.jpg
https://sl-i.net/FORUM/images/imported/2019/06/qF8qp0L-1.jpg
And finally stripped the engine bay aside from the loom and heater core which i need inside access to do. Cars still full of bits from moving and stripping the outback
https://sl-i.net/FORUM/images/imported/2019/06/E0mYRfL-1.jpg
mad
Barbbachello
06-19-2019, 12:02 AM
Update time again.
Put the carpet back into the dye bin for longer this time. Left it for a week and shook it up every night after work to make sure it didnt crease up.
https://i.imgur.com/DwNTD6t.jpg/img]
Much better this time. Nice and black with no missed spots
To match the carpet i pulled out the headliner and all the extra stuff on the roof and also gave them a coat of black. Fabric paint on the liner and mirrors. Then flat black on the handles and lights. If the handles and stuff wear poorly ill see how well gen 3 S-Edition stuff fits. Love the result but
[img]https://i.imgur.com/QNfqzFC.jpg/img]
[img]https://i.imgur.com/PjQAIXG.jpg/img]
Also got the rear harness back in the car
[img]https://i.imgur.com/pAyJPI9.jpg/img]
And cleaned and installed the boot trims. After i'd installed all the trims i found the pile of underlay stuff that meant to go behind the trims lol. So out it all came again and installed with the underlay stuff
[img]https://i.imgur.com/xxOvTAq.jpg/img]
[img]https://i.imgur.com/WpNWztP.jpg
Ive pretty much run out of bits i can install for now until i get some replacement sound deadening for the floors. Probs going to run the jaycar combined butyl/foam stuff. That wont be till november ish as October is busy af
- - - Updated - - -
Made some great progress over the long weekend. Made the trip to the wreckers on friday to get the rest of the upper trims. Unfortunately the only wagon they had had at some point had a baby seat in it so the trims had some holes and an extra bracket, but its better than nothing and ill keep an eye out for minty ones in the future
https://sl-i.net/FORUM/images/imported/2019/06/s2FIXrQ-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/RcEo8hf-1.jpg
Also bought some Jaycar combined Butly/foam sound deadening sheets to redo the floor
https://sl-i.net/FORUM/images/imported/2019/06/lD0cJFD-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/xrAekgg-1.jpg
With the deadening down i can finally put the airbag wiring and piping the rear vents down and then put the carpet back in. Super happy with the black
https://sl-i.net/FORUM/images/imported/2019/06/CrYocj2-1.jpg
To wrap up the weekend i put the passenger seat in and had a beer while making car noises
https://sl-i.net/FORUM/images/imported/2019/06/7Dpeiw3-1.jpg
Barbbachello
06-19-2019, 12:04 AM
Remember how i mentioned finding the optional long discontinued 3" inlet made by APS for my turbo? Well i found one. A new one in the US. What were the odds
https://sl-i.net/FORUM/images/imported/2019/06/f7wQLlp-1.jpg
I then found out i should really get the car as a roller as i have a property inspection coming up and a car on jack stands isnt a good look. So the first thing i did was re-blacken the front guards. Cos thats important
https://sl-i.net/FORUM/images/imported/2019/06/52icUph-1.jpg
I then picked up a set of GC8 alloy control arms.
https://sl-i.net/FORUM/images/imported/2019/06/IFpg7a5-1.jpg
They'd been painted black by someone in japan so got stuck in with the metho and scourers
https://sl-i.net/FORUM/images/imported/2019/06/2l7zoZ5-1.jpg
Ill probably get them sand blasted in the future.
I needed an 05+ GD wrx crossmember to suit my quick rack, so i got one for $80 and gave it a coat of gloss black
https://sl-i.net/FORUM/images/imported/2019/06/zBr6WrE-1.jpg
Once i had that all sorted I ordered a superpro bump steer kit and their anti lift kit. As well as all new bolts cos thats how i roll now. Got stuck in last weekend putting it all together
https://sl-i.net/FORUM/images/imported/2019/06/KBE760I-1.jpg
And now i have a billy cart
https://sl-i.net/FORUM/images/imported/2019/06/wvLbzv1-1.jpg
I also picked up another twist mount up pipe. This one has a T3 flange and an old school 4 bolt gate flange. Will probably sit on the shelf but id like to test fit it at some stage cos it looks like a long boi
https://sl-i.net/FORUM/images/imported/2019/06/wenFRXe-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/FvRXNXJ-1.jpg
Thats about it for now. Next job is painting the engine bay finally.
- - - Updated - - -
This last weekend was probably my last free one until nearly christmas so was motivated to get something big done. My girlfriend also felt like procrastinating her exam study so we got stuck into sanding the engine bay in preparation for primer!
https://sl-i.net/FORUM/
Came out nice and smooth.
On sunday i went to SCA and picked up 5 (too many) cans of primer surfacer and sealed up the shed and started spraying
https://sl-i.net/FORUM/images/imported/2019/06/o6joUAX-1.jpg
I was going to do the job with a gun but its another $100 worth of bits to get it ready and the Colour Match stuff from SCA doesn't come in a tin and id like to keep it within the same paint brand.
Also had an unexpected 3pm Saturday delivery from the US. My compressor cover finally arrived. It came in the original APS box from probably 10-15 years ago. Love NOS. Thankfully it is the exact same dimensions as the stock inlet so fits up perfectly. Looks so much more aggressive and like a much larger turbo with the big inlet. I love it
https://sl-i.net/FORUM/images/imported/2019/06/fRuQjpk-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/dxvJP2i-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/21xjwyf-1.jpg
- - - Updated - - -
Well its been a while since i did anything as ive been overseas for work. Had a few days off since getting back and what better way to keep busy and fight jet lag than finish the paint job.
3 coats of Base coat
https://sl-i.net/FORUM/images/imported/2019/06/pTglJfbpng-1.jpg
then 4 thick coats of "2K" clear from a can
https://sl-i.net/FORUM/images/imported/2019/06/7ycpnEgpng-1.jpg
Im stoked with the results.
First thing i did was put the wiper cowl back in so i could use it as a tool shelf instead of my nice new paint lel
https://sl-i.net/FORUM/images/imported/2019/06/lawNF1Opng-1.jpg
With that finally done the project has been blown wide open so to speak. Ive got 90% of the bits needed to put it back together. Just need to get some brake lines
Barbbachello
06-19-2019, 12:06 AM
Oh boi its been a busy weekend. Got up bright and early on saturday and stuck the airbag and wiring looms in! Made sure to use every bracket and clip
https://sl-i.net/FORUM/images/imported/2019/06/Q9olLlg-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/5SrCVff-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/oqIfcrI-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/NkSbnNn-1.jpg
Plugged the fuse box in and mounted it. Remote coolant overflow with quick action spray trigger for fast headgasket pressure relief
https://sl-i.net/FORUM/images/imported/2019/06/HQODzF5-1.jpg
Now that the loom was in the HVAC boxes could go in, but only after a MASSIVE clean up. They were filthy.
Fan box had a coat of dust and the actual fan itself was black
https://sl-i.net/FORUM/images/imported/2019/06/pbTVjAy-1.jpg
AC Box had a layer of dirt as well
https://sl-i.net/FORUM/images/imported/2019/06/EDs6OeA-1.jpg
and the core itself was forked
https://sl-i.net/FORUM/images/imported/2019/06/b131Dwh-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/dwN1lSM-1.jpg
After a good clean it came out good
https://sl-i.net/FORUM/images/imported/2019/06/If7Sb4Q-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/JZeR5pR-1.jpg
I would have liked to really clean all the fins out but couldnt see a way to blast the crud out without smashing the fins. So itll have to do.
The heater box took some concentration to put all the levers and doors in the right spot so no pics of that one. Much of the same story but
Got them all in. They go in much easier when you put them in in the right order. Unlike trying to take the heater box out without having the AC out etc.
https://sl-i.net/FORUM/images/imported/2019/06/4dyepeX-1.jpg
Then after pulling the dash out of my sedan for 10cm of patch loom for the recirc actuator id left in the outback parts car -_- i put the dash beam in
https://sl-i.net/FORUM/images/imported/2019/06/JeGaRtj-1.jpg
So that was my weekend. Super happy to be making big progress
Barbbachello
06-19-2019, 12:08 AM
Been a while since i did an update for here, so here we go
After stripping another 2 sets of brake lines at the wreckers i started looking at other models that might fit as id run out of gen 2s to pull from. Luckly the GC parts bin continues as i finally managed to get some lines out of a car. Can only assume the car having 200k instead of 400k and not having to dig the fittings out first was the secret. So
1" Master Cylinder
Non abs proper valve
Non abs brake lines
https://sl-i.net/FORUM/images/imported/2019/06/QyN7Scn-1.jpg
oh and the clutch master with GC8 hardline that goes directly to the slave instead of up into the strut tower. The engine bay is pretty close to complete now as anything else i add will need to come out for the engine to go in.
Next job was getting the rear diff and outrigger in. I picked some Kartboy outrigger bushes for cheap off facebook. (opted for the comfort version rather than virbrating my spine loose)
Dug out the outrigger and brakets. Was nice and dirty
https://sl-i.net/FORUM/images/imported/2019/06/N1k7uW5-1.jpg
Quick rattle can refurb has it looking nice again
https://sl-i.net/FORUM/images/imported/2019/06/2Llmwmh-1.jpg
New hardware of course
https://sl-i.net/FORUM/images/imported/2019/06/Lf0GfhO-1.jpg
Was a pain in the bum to do by myself but got it in eventually
https://sl-i.net/FORUM/images/imported/2019/06/12t9M4H-1.jpg
With that sorted I dug out the diff for a similar treatment. Painted the bearing retainers and rear cover a fresh alloy silver. Had to do one retainer at a time so as to not get them mixed up as they affect preload or something like that
https://sl-i.net/FORUM/images/imported/2019/06/joUxvm9-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/lFVGwYY-1.jpg
New axle seals, orings and a group n moustache bar
https://sl-i.net/FORUM/images/imported/2019/06/U2kvFNY-1.jpg
Doneskies
https://sl-i.net/FORUM/images/imported/2019/06/PDRgnKy-1.jpg
and installed
https://sl-i.net/FORUM/images/imported/2019/06/TbB5zsj-1.jpg
Now with the rear end all done and waiting for money to get new gearbox sensors/wheel bearings etc i can only really do interior stuff for now. So i stuck the dash back in!
Decided to reloom it with a stock loom from another dash i had in stock as my sedan dash loom had been spliced into 1 too many times for my liking
https://sl-i.net/FORUM/images/imported/2019/06/XW5ZJCR-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/60HL5V6png-1.jpg
I also ran a large 4 Gauge wire into behind the radio area where i will run a proper fused distribution block for a sub/amp/gauges rather than tapping into various dash wires.
- - - Updated - - -
Another large milestone for the car is done. The 6 speed is in!
My brothers came around yesterday and gave me a hand refreshing the crossmember and hoisting it into the car. Was a pretty smooth process with 3 people and 2 jacks. One jack under the front drain plug and another under the crossmember to get it into the tunnel, then someone lifts the bellhousing onto the crossmember while you roll the box forward and up to line up the mounts with the body. Thankfully none of the bolts stripped or snapped any captive nuts. All went in perfect.
I also replaced both the reverse and neutral switches as theyre basically impossible to do in the car and the gen 4 neutral switch reads opposite to the early ecus which makes them act funny. I decided against changing the front axle seals and o-rings as they werent leaking and i didnt really feel like dealing with the sun dials. But ive got everything on hand if they do leak in the future and its doable in the car.
Box went in with the following goodies
GDB Crossmember
GDB Group N mount
Whiteline crossmember bushes
HEL braided clutch line
https://sl-i.net/FORUM/images/imported/2019/06/KySVN0n-1.jpg
It was then my fun job of putting the shifter in. I really should have had it on the box when it went in but oh well. After fiddling trying to get a bolt into the uni joint over the top of the centre diff housing i found the head of the bolt didnt fit past a casting. After a few good swear words i found a smaller headed botl and if i put the box into 2nd the fork would angle up and i could slip the bolt in. Winner. The rest was easy. Even the Kartboy rear stay which usually dont fit nice in a gen 2 fit like a bought one.
The underbody coating i applied to the tunnel however gets a bit sticky and soft in 35 degree heat so i came out with my arms covered in basically tar but I shouldnt have to go back in there lol.
Included goodies on the shifter:
Kartboy/Cobb bushes in the joints
Kartboy rear stay
Billetworkz reverse lockout
OEM STi knob
https://sl-i.net/FORUM/images/imported/2019/06/mj172bL-1.jpg
Of course i sat in the car making noises and snapping second. Its a legal requirement. Shifter feels awesome with all the harder bushes. Inb4 it rattles my brains loose
Tylerhartman
06-19-2019, 12:16 AM
Race fridge has made it SL-I...
https://sl-i.net/FORUM/images/imported/2019/06/OMlpTUc-1.jpg
Barbbachello
06-19-2019, 12:25 AM
the real nuts havent even been posted yet
Barbbachello
06-20-2019, 08:08 PM
Supercheap Auto sale and $34 credit means it was time to paint the brembos, or at least the fronts.
For reference they looked like this when i got them
https://sl-i.net/FORUM/images/imported/2019/06/ufFisoz-1.jpg
Had clearly been absolutely cooked on the track. The pads i found in them were also some pretty serious ceramic pads. But they'd been rebuilt so no issues.
Gave the face and top a hit with 120 grit to knock back all the crap and get the logos off. Then the rest with 240 grit and the faces again. Just to get them scuffed for paint
https://sl-i.net/FORUM/images/imported/2019/06/XrMQxL0-1.jpg
Opted for gloss red with high temp clear over the top
https://sl-i.net/FORUM/images/imported/2019/06/YOBIbed-1.jpg
The paint can said to cure at 200c for an hour. I wasnt keen on that with the dust boots and things in place and didnt want to take the calipers apart so i opted for a lower 120 for an hour.
https://sl-i.net/FORUM/images/imported/2019/06/BfPeLg1-1.jpg
Didnt melt anything and it seemed to dry them up pretty good
- - - Updated - - -
Few things been cooking since last weekend.
Decals arrived for the calipers.
https://sl-i.net/FORUM/images/imported/2019/06/pDr9fU0-1.jpg
Bushes arrived for control arms, front swaybar and steering rack. Went with whiteline for the swaybar as they have a fancy liner which means no grease
https://sl-i.net/FORUM/images/imported/2019/06/e3AlN1Bjpg1-1.jpg
Got my box of bits back from the powder coater :wub:
https://sl-i.net/FORUM/images/imported/2019/06/i0aBtwz-1.jpg
Drilled and sawzalled the inner bushes from the control arms (***** of a job) and gave them a fresh alloy paint job
https://sl-i.net/FORUM/images/imported/2019/06/n2iAAI1-1.jpg
Should in theory be able to have the front suspension mostly together tomorrow.
- - - Updated - - -
Not much happening in the way of installing as im waiting to buy wheel bearings, which are quite expensive. However some purchases from a long time ago finally arrived and boy are they good.
Syms front bumper
https://sl-i.net/FORUM/images/imported/2019/06/roCMO24-1.jpg
Blacked out projectors with halos
https://sl-i.net/FORUM/images/imported/2019/06/ADfRWNz-1.jpg
Looks forking awesome imo
https://sl-i.net/FORUM/images/imported/2019/06/cQ2MlQt-1.jpg
I also picked up Aarons old top feed rail kit however they dont fit a 3/4 mani like i assumed. They bolt up but everything is binding and cocked so would leak under pressure. The manufacturer does sell a 1/2 and 3/4 kit so clearly are different. No loss. Already sold them to a local RS guy. They did look good briefly but
https://i.imgur.com/rdE73g9.jpg[/img
- - - Updated - - -
Nothing major to report just a few bits and pieces arriving. Still waiting to order wheel bearings as life and stuff keeps getting in the way of cash and buying other parts lel.
Managed to finally get a matching carbon vent to finish off the rest of my set
[img]https://i.imgur.com/SYNEeGl.jpg
https://sl-i.net/FORUM/images/imported/2019/06/nOAm2fL-1.jpg
Not so matchy with flash but its close in natural light
Had my intake manifold done in Cadillac Grey. Hotboi af
https://sl-i.net/FORUM/images/imported/2019/06/qDurRlv-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/Qyycdox-1.jpg
and finally a S1 reo and projector fogs for the bumper. Quick hit of rattle can black and bolted on
https://sl-i.net/FORUM/images/imported/2019/06/HfkBlSu-1.jpg
- - - Updated - - -
Mainly so they could fill interiors with crap woodgrain
Did a few more odd jobs this weekend. Finally got some fixed length lateral links
https://sl-i.net/FORUM/images/imported/2019/06/WIFWpDa-1.jpg
Reassembled the alternator
https://sl-i.net/FORUM/images/imported/2019/06/lytgyp8-1.jpg
Pinched some air vent whoopy doos from a gen4 with an underseat amp thing to go around future audio equipment
https://sl-i.net/FORUM/images/imported/2019/06/ol8P5uV-1.jpg
Then pushed the car out for the first time in 4 months for a bath
https://sl-i.net/FORUM/images/imported/2019/06/Xnm0asK-1.jpg
After a good wash i plucked up the courage to pull the white side moulding from my sedan. Managed to get it off without ruining it and stuck it on. Probably need to redo it with some better tape as it pulls away in some spots over time
https://sl-i.net/FORUM/images/imported/2019/06/bvg69Lv-1.jpg
- - - Updated - - -
Still no major work being done. Had a ripper trip through the Alps with some of the OGs last weekend however. In the meantime i picked up a cast alloy filler neck from the very early Legacy GTs.
https://sl-i.net/FORUM/images/imported/2019/06/GeBUt3h-1.jpg
And cos im a sucker for old school turbos. A HKS GT2835R. This is basically a Blouch 1.5 made by HKS 15 years earlier. Also known as a GT3071 WG or nowadays a GT2971R. It uses a GT30 turbine, 56.5mm exducer instead of the full 60mm of the GT30.
https://sl-i.net/FORUM/images/imported/2019/06/LaUG2Ro-1.jpg
Despite being large physically than the APS its a good bit smaller. Should be a bit more punchy but have that old school drama and noise about it too
https://sl-i.net/FORUM/images/imported/2019/06/xCdcQ0H-1.jpg
Not 100% sure if itll fit with the T04E size housing as i need to get a subaru turbine housing for it to know for sure. But at least being a proper GT 6 blade wheel i can get off the shelf garrett housings easy
- - - Updated - - -
Did some fiddling with a spare subaru flanged turbine housing and clocked the compressor housing
https://sl-i.net/FORUM/images/imported/2019/06/4qAo8lb-1.jpg
it "fits" just. Will probably need to give everything some love with a flap disc for sanity sake
https://sl-i.net/FORUM/images/imported/2019/06/WAPrZ5d-1.jpg
- - - Updated - - -
Had my valve covers coated the same colour as the intake manifold for maximum hotboi points
https://sl-i.net/FORUM/images/imported/2019/06/qYkEaHS-1.jpg
and had a friend 3D print some rear speaker adapters
https://sl-i.net/FORUM/images/imported/2019/06/QJLmth1-1.jpg
some other stuff happened but i dont have any pics yet so youll have to wait
- - - Updated - - -
Bought an underseat sub from SCA during their easter sale. Fits like a glove between the heater spacer dealies. I forgot to get a pic without the seat over it however lel. Ran the wiring under the carpet and into the console. Kept the signal and power wires separated as i think thats a thing
https://sl-i.net/FORUM/images/imported/2019/06/oKTNqMY-1.jpg
ive since trimmed the carpet to allow some more slack in the wiring
Cant tell its there with the seat in a normal spot
https://sl-i.net/FORUM/images/imported/2019/06/IUtzY7e-1.jpg
Also traded some parts for a 5 piece set of JDM floor mats
https://sl-i.net/FORUM/images/imported/2019/06/22d9lBM-1.jpg
- - - Updated - - -
Few things got did over the easter long weekend
Got my hands on some rear tweeter pillar trims and oem tweeters
https://sl-i.net/FORUM/images/imported/2019/06/xt6zccB-1.jpg
And finally got a complete boot floor setup. Its from a Rev A Legacy GT we parted out (auto and uncompiled so nothing lost). So finally have a complete and finished cargo area
https://sl-i.net/FORUM/images/imported/2019/06/flbsD0k-1.jpg
Ordered head gaskets, valve cover seals, spark plug seals and washer seals. Head Bolts were out of stock and the suggested replacement part was a SOHC bolt (theyre different). Thanks partsouq. With those on order i got stuck into tearing down the 25D. Bit of a throw back to my old sedan build lel
https://sl-i.net/FORUM/images/imported/2019/06/paOxDBe-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/OlV5XxA-1.jpg
This engine clearly hasnt had much love.
https://sl-i.net/FORUM/images/imported/2019/06/xG5Pqbc-1.jpg
Gave it a quick clean up
https://sl-i.net/FORUM/images/imported/2019/06/7t9kyiV-1.jpg
Thankfully theres no rusty or pitted bores just carbon'd pistons. Some UEC, 98 and RPM will sort it out.
These organiser tubs are super handy for storing the cam bits nice and organised
https://sl-i.net/FORUM/images/imported/2019/06/SjKhgI0-1.jpg
Hopefully dropping the heads off for a clean up/deck this week. If all goes well perhaps reassembly next weekend
- - - Updated - - -
With another long weekend up my sleeve a few more things got did. Dropped the heads off to get skimmed, cleaned, hardness and crack checked.
Finally got my hands on some new wheel bearings so installed them with the powder coated dust shields and new Febest swaybar links. Looking minty. Once i replace the steering rack inners and boots the front end should be done suspension wise.
Backing plate was backwards and ive since swapped it round :)
https://sl-i.net/FORUM/images/imported/2019/06/4KF1FBg-1.jpg
Cleaned up a set of guard liners from the legacy we parted out. Made sure to use all the mounting tabs and screws. Replaced the stupid plastic scrivet things for much more user friendly christmas tree trim clips
https://sl-i.net/FORUM/images/imported/2019/06/R9fWDxq-1.jpg
Brand new battery loom was $20 on partsouq so why not
https://sl-i.net/FORUM/images/imported/2019/06/9Tvk49t-1.jpg
Finally wired in and installed the new speakers and tactically dyanmat'd all the doors
https://sl-i.net/FORUM/images/imported/2019/06/7XN0Bj4-1.jpg
Gave my door cards a wipe down and put them on as well as the mirrors from my sedan. I do have a set of power folding mirrors but they are very floppy and have poor paint so for the time being some clean stock ones will do the job
https://sl-i.net/FORUM/images/imported/2019/06/GRMJN6f-1.jpg
Got more stuck into the interior and installed the drivers seat and STi pedal covers. Excuse the mess
https://sl-i.net/FORUM/images/imported/2019/06/duVDXBE-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/swG2uXU-1.jpg
After poking my head around under the passenger side of the dash trying to figure out how the airbag bolts to the beam i realised my nicely painted dash beam was missing some brackets that bolt to more brackets that bolt to the airbag
Either id installed a non airbag dash beam or the previous owner had removed the mounts for race car. Either way the dash had to come out and the beam had to be swapped. Several good swear words later and 2 hours and I had the dash back in and the airbag bolted nicely to the beam. I didnt paint this one as in the back of my mind was hesitant about the dash grounds working properly through a painted beam so it was probably going to happen at some point anyway. Just not on those terms lol
- - - Updated - - -
Time for more engine content.
Got my heads back from the machine shop. Bit more involved that what i was hoping but theyre micky mouse now. Ended up having to have the valves reseated as some were leaking by 60%, so stem seals were done at the same time. Decked cleaned and tested for everything else.
https://sl-i.net/FORUM/images/imported/2019/06/33e2IAh-1.jpg
Had an early finish to have my house inspected again so got the heads back on when that was done. Few throw back feels to doing this in my parents driveway :sarcastic:
https://sl-i.net/FORUM/images/imported/2019/06/Y72Fayn-1.jpg
Photos dont do the powder coat colour any justice
https://sl-i.net/FORUM/images/imported/2019/06/ek83SNy-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/lVHUrUR-1.jpg
Stuck the 25D mani on to keep stuff out of the ports
https://sl-i.net/FORUM/images/imported/2019/06/hEwBv2V-1.jpg
- - - Updated - - -
Pinched some inner timing covers from my 20K. Will get all new ones when i do the turbo build. Also found 2 new genuine cam seals, 2 MLS header gaskets and a genuine up pipe gasket in my tool box. Can only assume from when i did my conversion. Thanks past me.
https://sl-i.net/FORUM/images/imported/2019/06/l7TbrGQ-1.jpg
Can see the weird 25D turbo less up pipe here too
https://sl-i.net/FORUM/images/imported/2019/06/Lxro52T-1.jpg
Just need 2 more cam seals, a crank seal, water pump and timing belt and it can go in the car really
- - - Updated - - -
More pointless cash hate arrived last night. Rare(ish?) at least discontinued HKS 6 speed shift knob. I think these were made as a D1 promo around 10 years ago from what i can tell
https://sl-i.net/FORUM/images/imported/2019/06/EneEatO-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/EVJ0hep-1.jpg
- - - Updated - - -
Got my hands on the fancy variable runner length 20D manifold
https://sl-i.net/FORUM/images/imported/2019/06/SKaOIaK-1.jpg
given it has 8 runners it weighs a tonne and is a 3 piece jobby. Uses vacuum stored in a smol aids tank to open an extra set of butterfly valves inside the manifold for max Vtak noises. Originally i thought it ran entirely off vacuum with no ecu control. Then found this little solenoid that exposes the actuator to vacuum. Given the 25D ecu has no provisions for this the plan is to get a cheap ebay adjustable shift light. Remove the ricey light and rewire it to run the solenoid and open it at whatever RPM seems good. If i can get some dyno runs I can run it open and closed for the whole run and find the best changeover point
https://sl-i.net/FORUM/images/imported/2019/06/W7kwFLN-1.jpg
Made sure it fits with the turbo power steering pump and 25D coolant pipe, which it does.
https://sl-i.net/FORUM/images/imported/2019/06/Ju8aoNA-1.jpg
Then pulled it apart and painted it wrinkle black lol
https://sl-i.net/FORUM/images/imported/2019/06/021xlhF-1.jpg
- - - Updated - - -
Still no installs only order and hoard.
Wallet had a bad time during click frenzy and I ordered everything for my brakes and some engine bits
DBA T2 front and rear rotors
DBA SP Pads for the front and im going to reuse the bendix that were in the 2 pots as they're basically still new
Goodridge Braided brake lines
Gates timing belt and water pump
https://sl-i.net/FORUM/images/imported/2019/06/W7RQfXT-1.jpg
Brembo rotors are bicc bois
https://sl-i.net/FORUM/images/imported/2019/06/aQdkP79-1.jpg
Picked up my calipers from the powder coater
https://sl-i.net/FORUM/images/imported/2019/06/I79TRfE-1.jpg
Went to rebuild the fronts that afternoon. The seals i pulled out of the calipers were brand new, so had planned to reuse them. Pistons wont go in without a bullshit amount of force. Too much force. Tried the brand new febest seals with the same result. Seems to be a common thing with aftermarket seals. Theyre just a hair too tight and nothing goes together as it should. Even if you could get them in i cant imagine the pistons moving smoothly and getting stuck out.
So went inside and ordered a OEM brembo set from CMA would should arrive tomorrow. I already had an oem set for the 2 pots on the way as well.
- - - Updated - - -
So uhhhh, this happened
https://sl-i.net/FORUM/images/imported/2019/06/cAy9ZZr-1.jpg
and this
https://sl-i.net/FORUM/images/imported/2019/06/13GRD7H-1.jpg
A turbo engine wasnt even remotely on my radar as something to buy but bargains are bargains
V7 207 short
ARP head studs
Killer B baffle, pickup and sump
All 5 mins from my house and about 75% off the retail cost.
- - - Updated - - -
Reasonably productive weekend was had.
Had a partsouq delivery arrive with some gaskets for the breathers and thermostat etc etc. So finally got to install my billet AN breather caps my partner got me for my birthday. New bolts cos you know me
https://sl-i.net/FORUM/images/imported/2019/06/KPvLg7J-1.jpg
Bought some new tools after finding only 1 phillips head screwdriver in my set that used to have like 4.
https://sl-i.net/FORUM/images/imported/2019/06/zIoMthZ-1.jpg
Rebuilt the 2 pots with genuine seals. Everything fits together so nicely with oem seals. Yes i noticed the pins were backwards after this photo
https://sl-i.net/FORUM/images/imported/2019/06/UugSGpR-1.jpg
And finally found the motivation to deal with the hand brake. Which was promptly lost. Easily my least favourite job on the car. Still have one side left to do as well
https://sl-i.net/FORUM/images/imported/2019/06/2Zh4v4T-1.jpg
98legwag
06-21-2019, 06:40 PM
Money pit seems accurate. This is going to be amazing when its done.
thenines'
06-23-2019, 05:08 PM
I love the term "racing fridge":smt005
Barbbachello
06-24-2019, 08:15 PM
https://sl-i.net/FORUM/images/imported/2019/06/oJ8cH2s-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/KNEyNbk-1.jpg
https://sl-i.net/FORUM/images/imported/2019/06/UK9H2Wn-1.jpg
Barbbachello
07-07-2019, 11:41 PM
Update time!
After getting the brakes on i went back to doing engine things.
Did battle with the timing belt a few times before cracking the shits and ordering the Company23 tool to hold the cams. The tool is handy but its not a life changing tool. The cams still can move if you tug the belt enough but i got there in the end
https://sl-i.net/FORUM/images/imported/2019/07/rq9pUJ2-1.jpg
With the belt on i pulled it off the stand and onto a tyre to do the rear main and seperator plate. I bought an impact screw driver to remove the plate screws but to my disbelief i could get them loose with a normal screw driver. Never seen that before. I re-used the plastic one cos i didnt have a spare metal one and she'll be right. Made sure to get the perfect oem squish on the sealant. I then promptly fucked up the rear main seal by putting it in too far so went and ordered 3 more and stuff i needed to rebuild my the quick rack and power steering pump lel
https://sl-i.net/FORUM/images/imported/2019/07/UFBgs8k-1.jpg
Also ordered a new lightweight crank pulley seeing as i was going to be waiting for the seals to arrive i could wait for a pulley. New bolt of course
https://sl-i.net/FORUM/images/imported/2019/07/GPyuAeo-1.jpg
When the seal arrived the following week i popped it in without fucking it up and put on the machined flywheel with new spigot and the old clutch that came with it. Its got enough life left in it to deal with a 25D. New flywheel and clutch cover bolts naturally
https://sl-i.net/FORUM/images/imported/2019/07/N4k6d0O-1.jpg
https://sl-i.net/FORUM/images/imported/2019/07/nl8mCSV-1.jpg
And then with some fussing and groaning; got it in the hole. Big milestone achieved
https://sl-i.net/FORUM/images/imported/2019/07/tfg1axO-1.jpg
Also somewhere in there we got a new fridge for the house so now have a shed fridge
https://sl-i.net/FORUM/images/imported/2019/07/bF6euLC-1.jpg
Barbbachello
07-16-2019, 08:05 PM
Given the battery tray had been removed the seams had been exposed. So i spilt some toothpaste in them
https://sl-i.net/FORUM/images/imported/2019/07/WaA9pdg-1.jpg
Sikaflex oem seam sealer stuff in white. Matches gouda enough with a battery over it and shite youll never know. I ended up also doing the small bit up onto the tower as well
Few annual tax refund car part stimulus package parts arrived too. GD STi red stitched handbrake lever
https://sl-i.net/FORUM/images/imported/2019/07/Bl4zMmK-1.jpg
6 speed starter
https://sl-i.net/FORUM/images/imported/2019/07/94KpT3L-1.jpg
Barbbachello
07-17-2019, 09:07 PM
Installed the GD handbrake. Direct fit into a gen 2 thankfully
https://sl-i.net/FORUM/images/imported/2019/07/wVrrBJu-1.jpg
Alacantara shiftboot enroute from RedLineGoods as well
ryu_haneda
07-17-2019, 10:28 PM
Wow. This thread looks like an absolute journey. It'll take me a while to look through all these pics but looks like you are doing this right!
Barbbachello
07-21-2019, 07:51 PM
Had far too busy of a weekend to get much done but heres an updoot.
Borrowed a mates inner tie rod removal tool as whoever changed them last on my quick rack tightented the fuck out of them. Smashed my funny bone so hard when it finally let go that my whole arm went numb for a few minutues. Good times. Steering should be super tight at least
https://sl-i.net/FORUM/images/imported/2019/07/RrQjrq6-1.jpg
Picked up another load of bits from powder coating. Mostly stuff for Joss and my swaybars but a few naughty items snuck through
Thermostat housing cos why not
https://sl-i.net/FORUM/images/imported/2019/07/RQXHc9L-1.jpg
https://sl-i.net/FORUM/images/imported/2019/07/jmeNXnv-1.jpg
And i pulled the tailgate latch from a parts car that was minty oem fresh and accidentally left it in the box to get coated soooo
https://sl-i.net/FORUM/images/imported/2019/07/HjI21ID-1.jpg
Not even mad really.
​Also lashed out on a nice new android auto headunit that ill post more about when i get to installing it.
Barbbachello
07-22-2019, 06:57 PM
Another tax time sale delivery arrived. Lines and fittings for my AOS setup
https://sl-i.net/FORUM/images/imported/2019/07/RSMCsFe-1.jpg
Also picked up Joss' old PS setup seeing as hes going to a GD remote setup. My attempt at resealing a pump resulted in it not spinning so opted for his already leak free one and just swapped my top tank over with the external seals
https://sl-i.net/FORUM/images/imported/2019/07/VXGRQHK-1.jpg
https://sl-i.net/FORUM/images/imported/2019/07/w6jmtcf-1.jpg
Good thing i had it all coated so it can be covered up í ¾í´”
https://sl-i.net/FORUM/images/imported/2019/07/YrRpBvo-1.jpg
Barbbachello
07-28-2019, 07:51 PM
Something different this weekend. No deliveries lel.
After dragging my feet on any wiring i finally found the motivation to wire in the distribution block under the dash
https://sl-i.net/FORUM/images/imported/2019/07/h8pts1G-1.jpg
Wired up the under seat sub to it, hence the yellow wire.
With that organised i wired in the extra bits for the new headunit. Remote wire, earth for the handbrake and ran the various usb cables for phones. Then shit myself trimming the surround as these carbon dipped ones dont grow on trees. Thanks to subaru for making the opening not quite double din :dash2:
https://sl-i.net/FORUM/images/imported/2019/07/5Kt4Zfp-1.jpg
Cant test it or any of my wiring as I dont have a battery lol.
Spent $17 at bunnings on various sized bolts and nuts to fit the STi accelerator pedal cover. M3x50 fits perfect btw. I have straightened the clutch too before anyone mentions it
https://sl-i.net/FORUM/images/imported/2019/07/A4sugun-1.jpg
With that gubbins done i got back into the engine bay to get the power steering sorted. The 3/4 WRX lines fit for the most part. High pressure line fits perfectly. Low pressure needed an angle change. Threaded the lines in and pulled them to bend them into shape. Fits perfect now lel
https://sl-i.net/FORUM/images/imported/2019/07/1TVQlTi-1.jpg
https://sl-i.net/FORUM/images/imported/2019/07/Ws7qhGb-1.jpg
Barbbachello
07-30-2019, 06:48 PM
Pinched the battery from the GX last night and powered up the wagon! Little false start when none of the audio or lights came on but quickly found 2 missing fuses. Popped some spares in and all working like a charm.
https://sl-i.net/FORUM/images/imported/2019/07/SL12ZOApng-1.jpg
​The best thing however, is this
https://www.youtube.com/watch?v=vV3c0388v0Q&feature=youtu.be
Barbbachello
08-04-2019, 09:29 PM
Back to our regular scheduled programming of parts arriving. Hardrace hardened rubber pitch stopper.
https://sl-i.net/FORUM/images/imported/2019/08/8brzznr-1.jpg
https://sl-i.net/FORUM/images/imported/2019/08/hG3LBI5-1.jpg
Would prefer if it wasnt blue but i dont hate it as much as i thought i would. Hopefully its not too bad NVH wise being still rubber.
Now i had planned on running the variable length 20D manifold however the 25D cable doesnt physically fit in the bracket and i cant realllly be bothered converting to COP for an NA application. So going back to the 25D factory setup. Which is now bolted down and plugged in.
https://sl-i.net/FORUM/images/imported/2019/08/m1O7Uan-1.jpg
Managed to score a set of 25D NGK leads at the wreckers for $10 instead of the $100 for new. Turbo leads are long and look silly.
Also finished wiring in the distribution box. Added a 60amp fuse mounted off an existing threaded hole in the chassis rail. Kinda see it on the bottom right
https://sl-i.net/FORUM/images/imported/2019/08/jPIMLRZ-1.jpg
And a 10mm ring terminal on the other side for the battery connection
https://sl-i.net/FORUM/images/imported/2019/08/6zU2iKX-1.jpg
https://sl-i.net/FORUM/images/imported/2019/08/Xe2edQP-1.jpg
And with the manifold in place I can get started on the breather lines
https://sl-i.net/FORUM/images/imported/2019/08/oGnYS1z-1.jpg
Pretty simple to assemble the pushlok hoses even with your hands.
Getting there
Barbbachello
08-11-2019, 07:58 PM
The cycle continues
>Get parts back from powder coating
>install parts
Fan and radiator shrouds and the radiator brackets done in satin black
https://sl-i.net/FORUM/images/imported/2019/08/aVkGbua-1.jpg
Alternator and PS pulleys done in cadilac grey
https://sl-i.net/FORUM/images/imported/2019/08/2D5eJy0-1.jpg
Also mounted the PS cooler with a rivnut
Had my cusco strut brace ends coated grey as well.
https://sl-i.net/FORUM/images/imported/2019/08/M6LpCvG-1.jpg
And gave the brace a quick polish
https://sl-i.net/FORUM/images/imported/2019/08/aSymeeg-1.jpg
Also picked up a HKS Billet oil cap for the efame. Matches the shift knob
https://sl-i.net/FORUM/images/imported/2019/08/5HQfe0J-1.jpg
https://sl-i.net/FORUM/images/imported/2019/08/RmdvTxq-1.jpg
Barbbachello
08-15-2019, 06:42 PM
Buying more things i didnt need instead of buying things i do need?
Yes.
https://sl-i.net/FORUM/images/imported/2019/08/hr1PsmI-1.jpg
HKS 3037S Pro. Proper 3076 with a fancy badge and a spicy insert that hopefully makes T51R noises. Came with the supposedly excellent HKS Pro turbine housing that ill defs be shelving for later
https://sl-i.net/FORUM/images/imported/2019/08/59FNEXP-1.jpg
Swapped the housing over to my spare GT30 subaru housing and stuck it on
https://sl-i.net/FORUM/images/imported/2019/08/Jw5Ahb2-1.jpg
I sold the APS the majority of the cost to get this lol
https://sl-i.net/FORUM/images/imported/2019/08/fneCnE9png-1.jpg
Barbbachello
08-27-2019, 07:58 PM
Not much been did. Sorted all the clips on the brake lines so they hold to the struts and body etc. No pics cos meh.
Bought a new fuel fitler and connected the fuel lines. Got confused at first and have since fixed the plumbing so the feed is actually the feed from the body lmao
https://sl-i.net/FORUM/images/imported/2019/08/s62oCjn-1.jpg
Stock heatshield fits the 3037 lol
https://sl-i.net/FORUM/images/imported/2019/08/Opct1t9-1.jpg
and my redline goods shift boot i ordered in july finally arrived from Poland lol
https://sl-i.net/FORUM/images/imported/2019/08/bRiZn7e-1.jpg
Flash makes it look purple but is actually black. Only issue is the clasp for the reverse lockout doesnt fit tight enough so will get the misso to adjust it
https://sl-i.net/FORUM/images/imported/2019/08/78fCZDc-1.jpg
Barbbachello
09-30-2019, 02:51 AM
Long time no update.
Been dragging my feet doing small odd jobs and chasing issues. Small collection of bits for various things.
https://sl-i.net/FORUM/images/imported/2019/09/RCyfRAy-1.jpg
Was nice to be able to get this PCV to crank breather hose new still
https://sl-i.net/FORUM/images/imported/2019/09/6SCBL65-1.jpg
I swapped the DW200 from my sedan into the wagon tank and thats were the issues started. With the pump swapped in i went to run the fuel system for the first time. No fuel at the rail filter or anywhere in the engine bay... had fuel at the pump housing and under the car. So the issue lies with the hardline[s] in the car. The feed line is either blocked or kinked up behind the dash and the HVAC boxes. I REALLY dont want to pull them all out AGAIN so ive run seperate rubber line under the car next to the tailshaft for the time being. When the loom comes out for the turbo conversion the lines will be easily accessible and ill fix them then.
With that sorted i filled the gearbox with some Penrite Progear; which went well
https://sl-i.net/FORUM/images/imported/2019/09/WqDEsI6-1.jpg
Front cvs are now in the car lel
Ordered the last few fittings for the breather setup
https://sl-i.net/FORUM/images/imported/2019/09/IExiCI0-1.jpg
Got around to getting a 6 speed starter, 22E intake pipe, brake booster to manifold hose and a battery
https://sl-i.net/FORUM/images/imported/2019/09/iYE6ffk-1.jpg
The engine is ready to run, but it doesnt. Cranks over good, sounds like it has compression but no start. Doesnt even try. Am getting spark at the coil but will test it further down the lead later. Injectors are doing something as i can smell fuel as its currently straight out of the header. ECU has power as im getting the CEL but no codes annoyingly. MAF/TPS/Injectors all have voltage. Havent tested the injector pulse as i need a helper to crank it. Also cleaned up the grounds to no change.
In other news i was able to pick up the S1 GT bar from the legacy we parted out ages ago now that we have a wagon as the misso's daily after she unfortunately had an accident and wrote of my old GX. Rip in peace. Chucked it on for keks
https://sl-i.net/FORUM/images/imported/2019/09/3qMDqny-1.jpg
Also managed to sauce a very spicy HKS custom housing for the 3037 instead of the garrett with a tag.
https://sl-i.net/FORUM/images/imported/2019/09/mYMkZpYpng-1.jpg
Also have a BG specific HKS super dragger muffler on the Import Monster boat and a set of oem black gen 3 sun visors that should arrive tomorrow
Barbbachello
10-06-2019, 07:00 AM
After some more poking around while my wonderful girlfriend cranked the car it now runs! It sounds like absolute rubbish cos its straight out of the header and is likely not happy with no NPS or some other code but it works
https://www.youtube.com/watch?v=bsJGDLWk75o
Not 100% sure what the problem was but after smacking the injectors with a screw driver it started coughing so gonna assume stuck injectors
Barbbachello
10-07-2019, 07:22 PM
So this arrived
https://sl-i.net/FORUM/images/imported/2019/10/1THBzg6-1.jpg
Swapped it on in place of the Garrett stock cover. Thankfully it fits straight on and isnt for one of the smaller compressor wheel versions HKS made
https://sl-i.net/FORUM/images/imported/2019/10/CM0N5xO-1.jpg
Added benefit of being a bit smaller physically so heaps of manifold clearance
https://sl-i.net/FORUM/images/imported/2019/10/5Ldjsia-1.jpg
Barbbachello
10-27-2019, 07:33 PM
Another updoot.
So the rubber line under the car idea was just as annoying as replacing the hardline in the car, so
https://sl-i.net/FORUM/images/imported/2019/10/36rCBwB-1.jpg
https://sl-i.net/FORUM/images/imported/2019/10/7BhT5Rr-1.jpg
Completely blocked. Cant even blow through it. Pulled the feed line from my sedan. Yes i made sure it wasnt also blocked. Can easily blow through it and flushed it with brake cleaner as well.
Got back to this stage after a few hours work. Almost like ive done this a few times
https://sl-i.net/FORUM/images/imported/2019/10/yGIzWtR-1.jpg
Not sure if i mentioned it earlier but my BG specific HKS Super Dragger muffler finally arrived. This cunt is huge
https://sl-i.net/FORUM/images/imported/2019/10/ww0HaeR-1.jpg
https://sl-i.net/FORUM/images/imported/2019/10/cFmXh4I-1.jpg
Gave the tip a quick polish
https://sl-i.net/FORUM/images/imported/2019/10/UubQdXi-1.jpg
Amazingly it looks like it should bolt up to a stock 25D midpipe. Assumed a TT legacy pipe would be a bit larger
Also cut up a stock 6 speed shift knob for the reverse lockout trim piece and glued it onto my HKS knob to hide the thread left to allow the reverse collar to slide up. I plasti dipped the silver part black for efame
Barbbachello
11-05-2019, 07:18 PM
4 day weekend = things getting did
First on the list was getting my shed sorted out. Lots of little jobs means tools and shit gets left all over the place when each little job is done. My shed ended up like a dump. Shit everywhere. Supercheap had a ripper sale of 2 350kg shelves for $130. Considering 1 shelf is $150 its a no brainer. So sorted out all my shit. All of it. Threw out all the useless shit ill never need. Like auto starters (why i have these is beyond me) and the 4 different crank pulleys. Filled 2 whole bins about 3 storage tubs of just junk. Results speak for itself
https://sl-i.net/FORUM/images/imported/2019/11/xZurg2Q-1.jpg
https://sl-i.net/FORUM/images/imported/2019/11/Oo4bVEO-1.jpg
Put my cool stuff on 1 shelf
https://sl-i.net/FORUM/images/imported/2019/11/zKDPag9-1.jpg
Back to cars and parts.
Hub rings finally arrived from Japan. Had to get rays branded ones as I couldnt find any ebay ones for the life of me
https://sl-i.net/FORUM/images/imported/2019/11/lOX9XCQ-1.jpg
Managed to score a shifter surround with mint flocking in the glasses pocket for $9 at pick a part
https://sl-i.net/FORUM/images/imported/2019/11/xNDTRgc-1.jpg
Chopped the ISO plugs out of the stereo adapter to make it 100x neater
https://sl-i.net/FORUM/images/imported/2019/11/YMCQxuk-1.jpg
and put the dash back together for the 50th time
https://sl-i.net/FORUM/images/imported/2019/11/2VZZux2-1.jpg
Now the real meat and potatoes. 6 speed is out. What a cunt of a job. Such a big heavy cunt just makes everything hard to deal with. Anyway bellhousing off and packaged up to get shipped to Rising Sun Subaru for a speedo drive
https://sl-i.net/FORUM/images/imported/2019/11/vCcTqFZ-1.jpg
https://sl-i.net/FORUM/images/imported/2019/11/hk0jxcB-1.jpg
https://sl-i.net/FORUM/images/imported/2019/11/qsNn6PG-1.jpg
Barbbachello
11-14-2019, 07:07 PM
After rerouting all of the fusebox area loom so i could get the drivers kick panel on, finally connecting my steering rack to the column and putting the panel below the steering wheel on. I have this
https://sl-i.net/FORUM/images/imported/2019/11/Cp7cEtK-1.jpg
My column shroud has gone walkabout so need a new one of those. Working on getting an OEM ashtray delete pocket from the US and the shifter is obviously on the floor with the gearbox. Happy with the rest but.
Also group n STi exhaust hangers cos why not and proper length pull type STi clutch line
https://sl-i.net/FORUM/images/imported/2019/11/VEOVWxO-1.jpg
Barbbachello
12-03-2019, 11:01 PM
Still waiting on my bellhousing to come back so doing the million other odd jobs that need doing. Starting with a battery tray, which was removed from the wheel tub area by the previous owner. Not ideal but hey $500 gen 2 lol
The solution:
A Jaycar battery tray cut down to fit
https://sl-i.net/FORUM/images/imported/2019/12/MSh0Ngfpng-1.jpg
and some rivnuts. Job done
https://sl-i.net/FORUM/images/imported/2019/12/iavhzjhpng-1.jpg
The 3rd hole was also going to be used but i didnt realise how far into the frame rail the reo goes lmao. Will pull it out and cut it down a bit one day (probably wont)
Also after being informed the alloy trim rings on momo airbags are removable from behind I bought a black ring airbag from Yahoo. Was hoping to get it air freighted as it has no charge but apparently the Post Office still doesn't like that. Understandably, so container freight and 6 weeks it is
https://sl-i.net/FORUM/images/imported/2019/12/A6JM8i9png-1.jpg
mike-tracy
12-05-2019, 11:41 AM
What do they do to fit a speedo gear into a 6mt? I was able to retrofit a gear into an 05 LGT trans without too much difficulty. Everything just dropped in.
Barbbachello
12-05-2019, 06:44 PM
What do they do to fit a speedo gear into a 6mt? I was able to retrofit a gear into an 05 LGT trans without too much difficulty. Everything just dropped in.
A few things. Drill a hole for the sensor, add the geared drive into the case, add the gear onto the front diff (my diff had to be machined to accept this gear as well)
Got it back yesterday though
https://sl-i.net/FORUM/images/imported/2019/12/XpQrkOjpng-1.jpg
Barbbachello
12-08-2019, 07:21 PM
Remember how a bought that black airbag from japan?
>B4 comes into pick a part a week later
Just my luck. Anyway headed on over and luckily no one had taken the airbag and the ring was in perfect condition. Pulled the airbag out and indeed the rings are screwed in. They sandwich the badge which is glued on
https://sl-i.net/FORUM/images/imported/2019/12/1g3aa7y-1.jpg
While I was in the area I helped Joss get remove a gen 4 6 speed from a lucky pick a part score like mine as well. Also got a speedo drive
https://sl-i.net/FORUM/images/imported/2019/12/QvjRbnB-1.jpg
https://sl-i.net/FORUM/images/imported/2019/12/PzJT3Y7-1.jpg
When i eventually got home having some practice on the B4 wheel had no issues pulling the airbag from the 401 wheel
https://sl-i.net/FORUM/images/imported/2019/12/1dmVA9I-1.jpg
and swapping over the ring. The difference is huge
before
https://sl-i.net/FORUM/images/imported/2019/12/hZYZG61-1.jpg
after
https://sl-i.net/FORUM/images/imported/2019/12/chaMmc3-1.jpg
1000% better
https://sl-i.net/FORUM/images/imported/2019/12/K9pVJlH-1.jpg
Then got under the car and put the bellhousing back on
https://sl-i.net/FORUM/images/imported/2019/12/kxD67TA-1.jpg
Wasnt the most fun doing it under the car but didnt want to pull the box out as its a pain to get out from under there
Also put a new donut gasket on the dump pipe thing
https://sl-i.net/FORUM/images/imported/2019/12/z3OdXwU-1.jpg
Barbbachello
12-15-2019, 06:11 PM
Gearbox back in for hopefully the last time in a while. Rob was down for the weekend so paid him in KFC and beers to come and help put it in
https://sl-i.net/FORUM/images/imported/2019/12/Ejj6fFBpng-1.jpg
Wasnt as bad as i was expecting. Used the engine crane to hold the front of the box up then a trolley jack under the back and some jiggle forking to get it into the clutch. Slid in like butter first try
With the box in we swapped the HEL clutch line out for an STI one and rebled the clutch
https://sl-i.net/FORUM/images/imported/2019/12/LLXxEkFpng-1.jpg
And now have a complete interior. Super happy with it
https://sl-i.net/FORUM/images/imported/2019/12/2Un8kzJpng-1.jpg
On sunday we had the usual Christmas BBQ
https://sl-i.net/FORUM/images/imported/2019/12/oyh6hhUpng-1.jpg
ryu_haneda
12-20-2019, 08:49 PM
Nice work on this Subaru, look forward to seeing more in!
Barbbachello
01-06-2020, 06:11 PM
What a busy few weeks its been.
With a few weeks off over christmas i planned to get the registered and on the road or at least a road worthy. Things started off well; with the gearbox back in and everything hooked up I drove the car out of the shed for the first time and gave it a proper wash
https://sl-i.net/FORUM/images/imported/2020/01/Z0dXUWL-1.jpg
https://sl-i.net/FORUM/images/imported/2020/01/izDgNl5-1.jpg
it was now i noticed i hadnt quite sealed up the rear separator plate properly and had a slow drip from the back of the engine. So a metal plate was sourced from a friend and the engine came back out
https://sl-i.net/FORUM/images/imported/2020/01/wLGUrco-1.jpg
With that sorted i took the car for its first drive off the block to the servo and a lap of the block. OEM bar is so i dont damage the Syms bar before its painted
https://sl-i.net/FORUM/images/imported/2020/01/F3D3brn-1.jpg
Heres where things went down hill. The engine has 0 power. I couldnt even go up hill in 3rd with WOT. A compression test showed 120 psi in the front 2 cylinders. The engine is knackered.
In the meantime i sorted out a number of smaller issues like milky power steering
https://sl-i.net/FORUM/images/imported/2020/01/0CUEQG3-1.jpg
Drained the reservoir and reseated it onto the pump. Fixed
Airbag light on the dash
This connecter in the footwell as seated but the green bit hadnt clicked in. Fixed
https://sl-i.net/FORUM/images/imported/2020/01/us8TILE-1.jpg
Limped the car to a tyre shop for an alignment. Fixed.
Made the handbrake do something. Fixed
Back to the engine; a local wreckers had a 25D albeit in an un smashed RX. Always worrying
So with the help of a mate went and yanked it out. Engine was full of green coolant so unlikely to have blown a HG. No obvious metal or milk in the sump either so double win. Had 180 psi of compression and my mate found what looks like a dealer tag in the car. So likely a new car trade in sold to the wreckers. Winner
https://sl-i.net/FORUM/images/imported/2020/01/s6ZrchT-1.jpg
Gave it a quick clean up and checked the timing as it was going in whole to make sure its good
https://sl-i.net/FORUM/images/imported/2020/01/fyx3mZB-1.jpg
https://sl-i.net/FORUM/images/imported/2020/01/wtBZvY1-1.jpg
Got it in and fired it up half complete. No rod knock so was good enough reason to finish putting it back together. Filled it with water and found my rad hose had suddenly started leaking
https://sl-i.net/FORUM/images/imported/2020/01/bb3dDhz-1.jpg
So a new rad hose from SCA and got stuck into bleeding it. Thats when it started knocking lmao
Runs good at idle. 3k rpm~ or so has the beginning of a rod knock
https://www.youtube.com/watch?v=MC-nlGEVjDQ
So a bit lost of what to do now and will get back to you when i figure it out lol
mike-tracy
01-06-2020, 06:26 PM
Does it have that noise when it's fully warmed up? All my old ej25ds had piston slap when cold, which absolutely disappeared when warm.
Barbbachello
01-06-2020, 06:45 PM
The noise was a 10~ minutes into bleeding the coolant so definitely warm
mike-tracy
01-06-2020, 10:00 PM
Ah ok. Well I hope you can get your money back.
Barbbachello
01-27-2020, 05:21 PM
So instead of actually making the car run again ive been procrastinating with turbo stuff.
Got the 3037 clocked correctly and made the wastegate work ish
https://sl-i.net/FORUM/images/imported/2020/01/oClPmKa-1.jpg
Should all work good
https://sl-i.net/FORUM/images/imported/2020/01/UqjtRSn-1.jpg
Clearance issue with the reg that I fixed with a reg relocation fitting and will install the sard reg i got from the twist mount donor car
https://sl-i.net/FORUM/images/imported/2020/01/qzlWs4r-1.jpg
After that i got distracted by cleaning the daily Mazda and finally invested in some decent car wash
https://sl-i.net/FORUM/images/imported/2020/01/kgzjl1m-1.jpg
Normally id get everything powder coated however i want to get some mods done to my cooler piping first as well as use a twin turbo intake manifold for COP so sticking with the STi style manifold for now and going with the everything black theme. So a few coats off gloss black later
https://sl-i.net/FORUM/images/imported/2020/01/W3hJ1Uw-1.jpg
https://sl-i.net/FORUM/images/imported/2020/01/1BuhwoP-1.jpg
https://sl-i.net/FORUM/images/imported/2020/01/Ah5k3BO-1.jpg
​Neato
Barbbachello
02-02-2020, 05:22 PM
Low comp engine is back in. Doesnt run cos everything seemed to be fighting me will finish it later
https://sl-i.net/FORUM/images/imported/2020/02/uNMTQhC-1.jpg
207 on a stand
https://sl-i.net/FORUM/images/imported/2020/02/PhcjKEz-1.jpg
20K heads on a shelf waiting to go to a machine shop one day
https://sl-i.net/FORUM/images/imported/2020/02/PT0F60B-1.jpg
Turbo lettering finished
https://sl-i.net/FORUM/images/imported/2020/02/OqdvlDP-1.jpg
​kthanx
Barbbachello
02-05-2020, 05:51 PM
Sparesbox had a 20% off aeroflow sale sooooooooooooo
new intercooler core as mine was stupidly left sitting outside and open for the last 2 years lol
https://sl-i.net/FORUM/images/imported/2020/02/s3x4RqN-1.jpg
Coolant fittings for the turbo
https://sl-i.net/FORUM/images/imported/2020/02/L3kUUf7-1.jpg
https://sl-i.net/FORUM/images/imported/2020/02/qac9v6f-1.jpg
-6AN to 8mm fuel hose 90 for the reg relocation
https://sl-i.net/FORUM/images/imported/2020/02/hexK4M5-1.jpg
and some black fittings for the fuel reg cos blue is so 2000 in a bady way
https://sl-i.net/FORUM/images/imported/2020/02/GufZpzt-1.jpg
Barbbachello
02-16-2020, 07:09 PM
Some items that dont make any new progress arrived
OEM Gen 3 S-Edition black roof handles. Gen 3 on the left, painted gen 2 on the right
https://sl-i.net/FORUM/images/imported/2020/02/lZ21Tddpng-1.jpg
https://sl-i.net/FORUM/images/imported/2020/02/vbvDqlTpng-1.jpg
S2 Legacy Hyper Rev
https://sl-i.net/FORUM/images/imported/2020/02/2IGUCFzpng-1.jpg
JDM S2 owners manual cos why not
https://sl-i.net/FORUM/images/imported/2020/02/z9PE25vpng-1.jpg
Tracked down a sump return o-ring from a mate and glued the sump on
https://sl-i.net/FORUM/images/imported/2020/02/OXnTZDxpng-1.jpg
And my black airbag finally arrived from Japan so assembled a 9/10 steering wheel i dont need lol
https://sl-i.net/FORUM/images/imported/2020/02/iOVTokqpng-1.jpg
Barbbachello
03-01-2020, 06:15 PM
Finally wired up my ricey angel eyes. Theyre white IRL so dont freak out about them being blue
https://sl-i.net/FORUM/images/imported/2020/03/O0YiISOpng-1.jpg
https://sl-i.net/FORUM/images/imported/2020/03/TQCwxNPpng-1.jpg
Barbbachello
03-02-2020, 07:17 PM
Finally wired up the rest of the headlights feat my thumb
https://sl-i.net/FORUM/images/imported/2020/03/qsVm8mFpng-1.jpg
Barbbachello
04-05-2020, 08:55 PM
Time for a random assortment of pics of various things that've been did
Fresh still black glove box handle cos gen 2 ones seem to randomly turn white.
https://sl-i.net/FORUM/images/imported/2020/04/BkNf6En-1.jpg
Studs back in the 207
https://sl-i.net/FORUM/images/imported/2020/04/RYAXsyt-1.jpg
Heads picked up from the machinist. Cleaned, decked, tested for cracks and shit. Given the all good with some new stem seals
https://sl-i.net/FORUM/images/imported/2020/04/OFxApvMpng-1.jpg
Head gaskets, oil seals and assorted other gaskets
https://sl-i.net/FORUM/images/imported/2020/04/aTAcu28-1.jpg
1x Long block
https://sl-i.net/FORUM/images/imported/2020/04/JjA5nIV-1.jpg
3rd hand ebay intake didnt have a bov return joiner. Didnt want to spend $20 on an ebay joiner thatll take 6 weeks to get here from china. So cut the end of my jack handle off lel. I havent used it as a jack handle since I got my breaker bar stuck in it years ago lol
https://sl-i.net/FORUM/images/imported/2020/04/QPbaDns-1.jpg
Like a bought one
https://sl-i.net/FORUM/images/imported/2020/04/1f9rsHd-1.jpg
Barbbachello
05-13-2020, 03:03 AM
Tidied up a few things and borrowed a stock dump pipe so i wasnt smashing the firewall with smoke and exhaust.
https://www.youtube.com/watch?v=c5g0eb3DAAo
Currently fighting a turbo oil leak. Have resealed the drain and some fresh copper washers for the feed hopefully kills it dead
https://sl-i.net/FORUM/images/imported/2020/05/k66sdXDpng-1.jpg
Still need some hoses for the header tank to the radiator as my old ones have gone walk about, but with a trip to SCA on the weekend should get that sorted and ready for a test drive :D
Barbbachello
05-31-2020, 07:45 PM
Time for another brain/photo dump.
Turbo started leaking again. This time from what looked like the clamp that holds the ehaust housing to the core i.e terminal failure perhaps. So pulled it off, pulled the housings off and there was no obvious oil leak from either housing. Strange. So gave it a good clean, put it back together and will see if it leaks again.
Pics
https://sl-i.net/FORUM/images/imported/2020/05/zx4scWj-1.jpg
Small amount of oil but just above the wastegate port which wont have opened yet lol
https://sl-i.net/FORUM/images/imported/2020/05/lKAhS1K-1.jpg
Core is covered in oil but turbine is dry
https://sl-i.net/FORUM/images/imported/2020/05/WG2I4hV-1.jpg
https://sl-i.net/FORUM/images/imported/2020/05/GAgT8Vd-1.jpg
Comparison to my 2835. TD04s are a joke lol
https://sl-i.net/FORUM/images/imported/2020/05/3n8pjkw-1.jpg
In other news my partner got me a grille from Japan. I think its a "PV4" brand. Shes honestly the best
https://sl-i.net/FORUM/images/imported/2020/05/TZg0YXe-1.jpg
Finally managed to track down a junction box for the CAMP so got that wired in and connected up
https://sl-i.net/FORUM/images/imported/2020/05/5QFJ1tc-1.jpg
Boost sensor neatly mounted on the strut tower
https://sl-i.net/FORUM/images/imported/2020/05/S9ApVQ6png-1.jpg
https://sl-i.net/FORUM/images/imported/2020/05/cQB2T7J-1.jpg
And testing out Joss' PFC to make sure it works as it was giving him issues. Time will tell if it ends up in my car kek :scratch_one-s_head:
https://sl-i.net/FORUM/images/imported/2020/05/IaOl0jn-1.jpg
Barbbachello
06-25-2020, 02:14 AM
Time for brain photo again.
Been chasing an oil leak from the back of the engine. Ruled out the turbo and started poking around the bellhousing area. Nothing on the back of the flywheel or edge of the bell housing so was confident it wasn't the rear main. Given it was bone dry along with the rear separator when it went in I didnt touch either of them. While digging around the flange for the sump was wet. Given the sump was now on its 3 or 4th install its probably safe to say it wasn't the flattest anymore and likely wasnt sealing so did the un-fun job of getting it out. Found oil on the sealant which thankfully confirmed my theory. With the sump gone i could also get my hand properly into the bellhousing which was oil free as suspected
https://sl-i.net/FORUM/images/imported/2020/06/ZZOieHw-1.jpg
Didn't find anything sinister in the sump either so bearings are still happy from being started up after sitting for so long.
https://sl-i.net/FORUM/images/imported/2020/06/uuaEyGC-1.jpg
Ordered a fresh sump which took too long to arrive but is what it is
https://sl-i.net/FORUM/images/imported/2020/06/Lhe8fel-1.jpg
While waiting for the sump to arrive I went about installing the 1 1/16 master I had modified.
Paid way too much for some M10x1.0 to barb fittings to bench bleed it properly
https://sl-i.net/FORUM/images/imported/2020/06/OQ09BHI-1.jpg
And in the car
https://sl-i.net/FORUM/images/imported/2020/06/QK9Yy9lpng-1.jpg
Also finally got my hand brake to work properly
https://sl-i.net/FORUM/images/imported/2020/06/AKzWFMi-1.jpg
Turns out the cable and pulled out of its bracket and was 10 cm further forward and not held in. Hence not working on 1 wheel. Was stoked as i thought it was a stretched cable and didnt want to deal with it again.
Barbbachello
07-07-2020, 09:15 PM
Nothing super important to update.
Spent sunday on my back under the car on ramps making sure everything was properly tight at ride height. Had a few clunks i wanted to get sorted. Most appeared after the alignment so figured theyd left the adjuster bolts loose. Wasnt expecting to find the front strut bolts totally finger tight though :dash2:
In other news someone FINALLY parted out a complete GTB on yahoo so after 2 and a bit years of searching have a GTB rear seat on the way
https://sl-i.net/FORUM/images/imported/2020/07/qZA7rQLpng-1.jpg
Also did a crap job of making the front bar white cos why not. Dont look too close lmao
https://sl-i.net/FORUM/images/imported/2020/07/cZYCYVcpng-1.jpg
Barbbachello
07-12-2020, 07:38 PM
Running out of things to do so decided to stick my pods on. With actual bolts and stuff holding them on this time so even if the tape fails (which it always seems to do) the bolts will hold them on instead of being lost in a gutter
https://sl-i.net/FORUM/images/imported/2020/07/Txigr9bpng-1.jpg
https://sl-i.net/FORUM/images/imported/2020/07/efHPggfpng-1.jpg
Barbbachello
07-15-2020, 09:59 PM
More parts that get me no closer to rego but are cool.
STi speedo and GTB tachometer for a more appropriate redline for the turbo engine
https://sl-i.net/FORUM/images/imported/2020/07/EuJku2vpng-1.jpg
Barbbachello
08-28-2020, 08:04 AM
To cut a long story short.
Got car inspected, failed. Then passed again after fixing the issues. Then got rego. Very happy days
https://sl-i.net/FORUM/images/imported/2020/08/3shPtOm-1.jpg
Car lasted about 3 days in legal form before modding it.
Turned the boost back up, removed the bov and installed the HKS muffler
Few random pics and stuff from things have been did or doing
HKS actuator heat shield. Probably useless but many cool points
https://sl-i.net/FORUM/images/imported/2020/08/rUaI6RR-1.jpg
USB socket in the centre console for head unit connections
https://sl-i.net/FORUM/images/imported/2020/08/BqCM9Sl-1.jpg
Retiring the manual boost controller for a HKS EVC. Removed the stock solenoid and put the HKS one there with a rivnut
https://sl-i.net/FORUM/images/imported/2020/08/lUOIrS5-1.jpg
Lines are about as neat as you can get with a subaru lol. That pod looks damn ugly but it makes cool noises for now
https://sl-i.net/FORUM/images/imported/2020/08/jPbg44V-1.jpg
and committed heresy by cutting up an OEM carbon style piece (again) for the controller
https://sl-i.net/FORUM/images/imported/2020/08/r4PbKJw-1.jpg
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