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View Full Version : 2nd Generation Wagon (BG/BK) Alucard's '99 Legacy GT.



Alucard
11-09-2021, 10:40 AM
I don't think I've ever posted my wagon in this forum (I have posted other Legacies of mine under different profile names, though), so I'll introduce my LGT wagon to SL-i. This is Gloria. I picked her up about 2yrs ago from a guy selling her in Milford, CT. His mother had owned the car but she'd passed away and he inherited it through her will. When I first started her, the EJ25D vibrated and right then, I knew that the valves needed to be replaced. Didn't matter. I absolutely had to have this car and after my car accident with the last LGT, I'd have been a fool not to jump on this deal for $700. She started her days out as a factory 4eat, but that would change over time.

Alucard
11-09-2021, 10:48 AM
Relocated it to my old home at the time. At this point, I was ready to get at the engine and dig in, even being as injured as I was at the time.

Alucard
11-09-2021, 11:01 AM
Bought this grille and as SUS grilles are my favorite, it had to go on.

Alucard
11-09-2021, 11:16 AM
With a good amount of painkillers at the time, I'd finally gotten around to disassembling the EJ25D. It had one burnt valve and one bent valve in Cyl#4. I'd ended up getting some good valves from heads in the junkyard and I'd lapped them into the 25D heads, later putting them on an EJ222 block and installing that EJ22D combo into my GT. The engine ran damned good for a while. The bottom end had an EJ257 oil pump, Moroso oil pickup, and STi pan and baffle. The car was also fitted with coilovers later that afternoon.

Alucard
11-09-2021, 06:55 PM
The new EJ22D wasn't as upgraded in the oiling area as it should have been for the touge runs I was doing at East Rock, so it began to go through it's valve guides and it's rings in a short amount of time and when it was run on the dyno, it was a smoke bomb that produced 136awhp/126awft-lbs. On a trip to Northwest CT to pick up some parts, a valve in Cyl#4 melted. Engine was still able to bring me back home despite being in the worst shape it could possibly be. There was a high compression EJ25D installed but it failed due to the oil pump gerotor housing bolts backing out at 140mph, chewing up the camshafts and the bottom end completely. That engine was then replaced with an EJ22E.

Alucard
11-09-2021, 07:37 PM
My friend had this engine sitting in his garage for a few years after he swapped his EJ22D+T in his wagon, so I asked him to use it and he gave the go-ahead. This engine turned out to be a neat little rulebreaker because my usual mod list was put on this wagon for it and it produced the following power level:

https://youtu.be/yRX6NEGSCZA

139awhp/155awft-lbs. I swapped this engine in before my WRX 3.90 5mt and LSD rear differential, which I also got from him. Changed the entire way the entire car responded and for the better.

Alucard
11-09-2021, 07:45 PM
Despite being in serious pain and the transmission falling on my face at some point, I manage to finish the 5mt swap in 4 days, working on and off through the pain and painkillers.

Alucard
11-09-2021, 08:18 PM
The first two pics were taken after I'd installed the flywheel and clutch while the last two pics were goodies I'd gotten some time before and after the dyno run.

My mod list by the point would go as follows:

Cosmo Racing intake pipe + Stock airbox = Hybrid intake.
Screamin' Demon ignition coil + NGK copper plugs gapped to .056.
2.25in catback.
Grimmspeed lightweight pulley.
Grimmspeed intake manifold spacers.
MaxSpeedingRods GC coilovers + Megan Racing springs.
06-07 WRX 4pot/2pot setup + Stainless steel lines + Grimmspeed master cylinder brace.
Stoptech rotors.
EBC yellowstuff pads (would not recommend, dusty even though they work well, only last a year).
Tribeca 24mm front sway bar.
Whiteline 22mm rear sway bar.
Perrin solid end links.
ZeroSports front strut bar.
Megan Racing rear strut bar.
Exedy lightweight flywheel + clutch.
Dragonball shift knob (7 star).
04 WRX 3.90 5mt w/LSD rear differential.
Street Rays pitch mount.
Kein transmission racing mount.
Kartboy solid shifter, poly shifter bushings, and poly transmission bushings.
JDM headlights.
JDM taillights.
JDM foglights.
JDM RFRB grille.
04 WRX seats.
03 LL. Bean steering wheel = 04 Red Momo airbag.
00 2.5 RS 6 spokes (lightweight wheel).

Alucard
11-09-2021, 08:25 PM
A short while ago, I did a transmission swap to a Mitsubishi 3000GT DOHC 3.0 SL and discovered that the clutch pins look oddly similar to ours. Turns out they are a few mm longer. As I was looking for a way to improve the 3000GT's clutch pedal response and succeeded, I kept that same information to apply to my own clutch pedal (it wasn't bad but could use a little help, even after bench bleeding/new fluid). The thicker clutch pin was my result for seeking a stronger, longer, and thicker pin for improved pedal response.

Alucard
11-09-2021, 08:35 PM
The comparison between the pins goes as follows:n.

1. Mitsubishi 3000GT clutch pin.
2. OEM Subaru WRX clutch pin.
3. Aftermarket WRX clutch pin.

Also to note, the N/A clutch pins are exactly the same length and thickness of the WRX clutch pins. Furthermore, in order for this to work successfully, I had to use the 2004 N/A Impreza clutch master cylinder, as the increased pressure created by the prototype thicker/longer pin destroyed 2 WRX master cylinders (blew the bottoms out quite violently).

Alucard
11-09-2021, 08:44 PM
After taking measurement of the 3000GT clutch pin and having tried it on my slave beforehand, I decided that a thicker pin would suffice, and cut and ground this bolt as close to the 3000GT pin's length as I possibly could. Close enough.

- - - Updated - - -

That's all for tonight. I'll get back at this thread first thing in the morning.

lord flashheart
11-09-2021, 11:31 PM
damn dude, looking good. i got to upgrade my brakes too. nice build man. Looks like you got a cornering machine!

Alucard
11-10-2021, 07:38 AM
damn dude, looking good. i got to upgrade my brakes too. nice build man. Looks like you got a cornering machine!

I am honored. Your thread has helped me quite a bit in compiling my own data concerning these Phase 1 layouts. At some point in the near future, I'll release it to everyone here. As for handling, this car feels like it is connected to my nervous system and responds about as such. However, the power steering pump just gave out and the forearm workouts have been real this past week. Lol.

Go Mifune
11-10-2021, 07:38 PM
Great to see you mending and back at it. Love the 6 spokes and wish I had had that horsepower when I was tracking my wagon.

Alucard
11-10-2021, 10:42 PM
Great to see you mending and back at it. Love the 6 spokes and wish I had had that horsepower when I was tracking my wagon.

Thank you! It took a bit and even with the permanent damage, I recovered well enough to continue working. As for the accident, here is a glimpse of what occurred.

On March 10th, 2019 at around midnight, I was struck by a drunk driver texting on his phone while waiting at a light. The impact was about 65mph. I sustained torn ligaments, torn muscles, and a cracked hip on my left side while he was completely unharmed. I spent a good deal of 2019 and 2020 in physical therapy but anger and stubborness (along with a bit of painkillers) kept me from being still a lot of the time. During that time, I completed Banana's 4eat to 5mt conversion (some of you may know what Banana was if you're from the CT/Mass area). The first pic is of the car the day it got hit (afternoon) and the 2nd pic is the car a few days after. I still look at my rear view mirror at EVERY stop light and haven't missed one since the accident.

The Legacy GT was a project a friend and I had restored about 3 months prior. Auto to manual conversion, suspension, new-ish EJ25D hybrid (11.5:1 compression ratio) with bolt-ons, etc. Whatever we could replace or repair, it was done. This car was a good sports sedan before it was destroyed and it took a lot of information with it.

Alucard
11-10-2021, 11:13 PM
Over time, I'd grown tired of the output of the EJ22E. While it was a terrific engine, I felt the need for more power and sought to build another EJ25D hybrid. Unfortunately, the EJ251 block I'd gotten had a bolt thread strip while I was torquing down the heads, so it was disposed of. Here is the EJ222 block. It came out of an '01 Impreza L and had about 130k miles on it at the time. Knowing how durable these EJ222 bottoms are, I bought the engine with intent to create another EJ22D as I had done many times before.

It got it's oiling upgrades with the following:
Killer B oil baffle.
Moroso oil pickup.
STi oil pump.
STi oil pan.
Honda S2000 oil filter (replaced after break-in).

The rings and bearings were still mint, so no need to replace them.
As the engine is running amazing to this day, the results turned out well.

Alucard
11-11-2021, 06:08 PM
After getting JDM EJ20D heads (a friend stored these after he'd gotten them from me after I tore down an EJ20D I'd gotten from JDM Depot in New Jersey), I disassembled them, got new buckets, new Mizumo valves, sanded them down to perfect flatness in different grits, and got them ready for installation.

Alucard
11-11-2021, 06:40 PM
The heads and EJ257 oil pump are bolted on the EJ222 block and the resulting combo looks the same as my last setup. It is a completely different engine, though. Calm in the street and violent up top, the way a proper 2.2 hybrid should be. It seems to be more responsive than the one I made in 2017:

https://youtu.be/N_oT6UTSU7g

This engine put out 153awhp/138awft-lbs through the stock 4eat on my old '96 Legacy LSi. I am looking to go past that with this new 2.2. Being bolted to a manual, it should provide much less power drain. We will see on the dyno soon.

Alucard
11-11-2021, 06:47 PM
The STi oil pan was installed and primered/painted after I'd sanded the rough spot, and the water pump was replaced with a brand new one after the timing was mocked up to ensure the cams and block spun as they should.

Alucard
11-11-2021, 07:05 PM
After being completed and transported to it's destination, the EJ22D was installed into the wagon.

Alucard
11-11-2021, 07:22 PM
Over time, the car got blacked out with my painting of the wheels, my installation of the Custom Bracket Designs headlights (custom made with a full Morimoto H1 setup), and dark GT-B tails. After the EJ22D was installed and run, I learned that it had a few minor hiccups that needed attention but now the engine runs as it should. The adjustable fuel pressure later was installed with the usage of a driver side EJ25D rail and a flared line w/flange for proper fitment. This was needed due to the pressure being higher than the ECU liked. Once I dropped the pressure to 1psi below spec, the engine ran perfectly.

Alucard
11-11-2021, 07:35 PM
From left to right, the plugs number from cyl #1 to cyl #4. I'd say the burn is just about spot on. I'll keep an eye on number 2 for a bit. I replaced them with copper NGK plugs gapped to .056 and continued on.

Alucard
11-11-2021, 07:50 PM
Redlined it in 1st coming up and slowed it down on my birthday a short while back. The EJ22D sounds healthy and strong.
https://youtu.be/Db53Mw65yWk

Alucard
11-11-2021, 08:11 PM
Gloria as she sits as of a few days ago.

lord flashheart
11-12-2021, 08:34 PM
sounds fantastic. i love it.

Alucard
11-12-2021, 08:45 PM
sounds fantastic. i love it.

Thank you!

Update, car got a replacement power steering pump today after the old one died completely. The next pump it gets will be a 3g Legacy pump. They respond much faster than the 2g pumps..

lord flashheart
11-12-2021, 08:48 PM
were they the ones with the remote tank?

Alucard
11-12-2021, 08:53 PM
were they the ones with the remote tank?

Yeah. Finding them around this area has been difficult due to the yard being constantly raided for Subaru parts (you can usually walk away from a yard with a full engine, seats, bumpers, brakes, and suspension for about $400).

Alucard
11-16-2021, 11:12 AM
Here is a friend's (Milana Castillo) Legacy that I periodically drive out to help repair/maintain.

It's basically almost everything my wagon had before, but still retains factory EJ22E and 4eat. We usually race around the city and the difference between the EJ22E and EJ22D are apparent: She has peak torque lower in the rpm range, so trying to keep up with her in small spaces is doable with a 3.90, but a hell of a chore. However, when lined up and drag raced, we are even until I hit 3rd gear, after which I jog away swiftly. As proud as I am that my EJ22D is superior to an EJ22E in the ways it should be, I'm moreover impressed at the EJ22E's ability to respond quickly with the similar mods and 4eat.

ryu_haneda
11-16-2021, 10:58 PM
WOW. Very nice wagon pics.

Alucard
11-18-2021, 04:15 PM
WOW. Very nice wagon pics.

Thank you!

Update:
The EJ22D does well, but can be better, so it will be. Getting a lightweight crank pulley and an MSD 8239, and that'll be all I can do as far as mods go for. I'll be finished. After that, it hits the dyno. Some time after that, the EJ251 bottom end should be done getting fresh rings and King bearings. For as fun as the EJ22D is, it's future is to serve as an EJ23 while the wagon gets the H.O. EJ25D as it's final engine.

The pics are of a friend (Ryan) after having helped him install his MSD 8239 ignition upgrade during a Subaru swap/meet.

lord flashheart
11-18-2021, 10:01 PM
The pics are of a friend (Ryan) after having helped him install his MSD 8239 ignition upgrade during a Subaru swap/meet.

you installed it AT the meet??

Alucard
11-19-2021, 08:34 AM
you installed it AT the meet??

Yeah. Might install a timing belt kit for a friend at the Worcester meet coming up this weekend. Unsure of that though because I've been feeling under the weather for 3 days now. Lol.

lord flashheart
11-19-2021, 08:21 PM
I dont know why that made me laugh so hard but it did.
I'm sorry your feeling sick. i wish you a speedy recovery.

Alucard
11-19-2021, 09:44 PM
I dont know why that made me laugh so hard but it did.
I'm sorry your feeling sick. i wish you a speedy recovery.

Thank you!

I'm weird like that. Also probably because I've been working on these cars for so long that I can perform services like that on the fly without having to worry about getting myself knee deep in ****. Lol.

Alucard
11-23-2021, 09:56 AM
Small but important update:
Secured EJ251 bottom end.
Pretty stoked about it for sure.

mike-tracy
11-23-2021, 10:35 PM
That's awesome! Sorry for going on long tangents on your thread, good to have a fellow enthusiast still frequenting the board.

Alucard
11-24-2021, 08:48 PM
That's awesome! Sorry for going on long tangents on your thread, good to have a fellow enthusiast still frequenting the board.

I was here many years ago as DOHCEJ22E1, then EJ22D. I lost access to both accounts, so now I am Alucard. Haha. I've been working a lot, but still have a lot of compiled data to post up when I have the time.

mike-tracy
11-25-2021, 02:49 PM
I got my account back by pm'ing rkrenicki. You have to have access to the email associated with your old account for it to work though.

Alucard
01-02-2022, 01:47 AM
So, quite a bit has been done to finish the new year off. First, the eBay chinesium muffler finally gave up after a year. Going into December, it was replaced.

Alucard
01-02-2022, 01:53 AM
After the last muffler failed, I went to an exhaust shop to replace it with a 2.5in catback section with no muffler. After flow testing it, I am pleased with how it turned out.

Alucard
01-02-2022, 02:32 AM
I'd ended up getting a previous ECU (7X) that ran an EJ22D I had a few years ago and running this current EJ22D with it. While it worked and worked well, it didn't work as well as the 1996 Legacy Outback ECU (1Q, programmed to run only on premium). The difference in smoothness and activity between 2500-4000rpm became extremely apparent. Even if the 7X had a higher speed limit (130mph), the 1Q is just better at doing what it needs to do with the engine, even if it will be limited at 115mph. The Mini Cooper S coil was a nice find, as it is as powerful as the MSD 8239 (36kv) at a fraction of the price.

Alucard
01-02-2022, 02:48 AM
A while ago, I'd purchased a VMS lightweight crank pulley for an EJ22D that I'd done but ended up giving it to someone. I was able to get it back during a decent trade on New Year's Eve. Still in great shape and now installed again.

Alucard
01-02-2022, 03:03 AM
And with that last mod, this engine now has every single bolt-on that could be purchased to release more power without adding on a turbocharger. The next post will likely be when dyno day happens.

As for feats, I launched on an IS300 F-Sport last night and he spent the next 3 gears trying to catch me until I hit the middle of 4th, after which he pulled away. The wagon can also keep up with late 90's N/A bolt-on Honda Preludes also to the end of 3rd gear (WRX 3.90 5mt), but a 4.11 or 4.44 5mt swap would make it quite a bit more swift.

Alucard
01-08-2022, 08:40 PM
Possible valvetrain upgrade for future all-motor EJ25D.
The EJ251 & AVLS EJ253 valve springs are of similar diameter to the EJ25D valve spring but there are some differences. Let's get to them.

Pros:
SIGNIFICANTLY stiffer than any Phase 1 DOHC valve spring, even the EJ20K/R and EJ20D valve springs.
AVLS EJ253 valve springs are the stiffest of the SOHC Phase 2 2.5.
Retainers are slightly smaller and lighter than the EJ25D set.
Valves seem to be as light as the EJ25D set at current height (scale will confirm).
Valves and their stems slide right into the EJ25D/EJ20D heads perfectly.
Valves faces have much smaller dishes (compression+!).

Cons:
EJ251/EJ253 valve stems are too long and require cutting and relocation of keeper grooves.
EJ251/EJ253 valve springs must be cut to match EJ25D/EJ20D valve springs perfectly.

This can be done and if all goes well, I'll initiate it once I begin the high output EJ25D hybrid. I'm sure the valve lash will have to be figured (which might involve a conversion to be solid bucket then) but all and all, I'm too curious NOT to try this project out.

Alucard
07-07-2022, 12:37 AM
Update: The car still does well and with the mod/mods the 2.2 is and has, I'm able to pull about 140mi per quarter tank traveled on long distance cruises. The high output EJ25D still hasn't been built yet, as I have had many delays or setbacks. Most of the parts are there to get it done, though. I will update more as soon as I can.

Alucard
07-07-2022, 02:22 PM
After the first EJ22D I put in that I beat to death, I slapped the heads on an EJ251 and sent it with EJ257 Fel-Pro head gaskets. This H.O. EJ25D ran well for a couple of months. I'd forgotten to swap the oil pump out for a 10mm STi unit and that led to the death of what could have been a great engine still running to this day. That being said, the lack of an uprated oil pump during a run to 140mph starved the heads of oil and led to the destruction of the entire engine.

Alucard
07-07-2022, 02:26 PM
After failure, nothing except the Moroso oil pickup was salvageable. The 2.5 became a paperweight in short order but not before having just enough power to park the car off the road and into a lot so that it could be towed later that week. After that, the EJ22E was installed, which was later replaced with the 2nd EJ22D that's still running 33k miles later. The 2nd H.O. 2.5 is in the works with the same mods as all the previous 2.2's and 2.5's have had before.

Alucard
07-07-2022, 02:46 PM
As shown on the first page, this EJ22D (#2) has been a great engine for the past 33k miles and counting. Being paired to the WRX 3.9 5mt has made it fuel efficient, which is amazing considering gas prices as they are today. The wagon also ended up getting a 1996 Legacy Outback 2.5 ECU (Premium Only) that replaced the '99 GT unit (after water flooded it and destroyed it). Gloria then ended up getting an STi steering rack with RalliTek polyurethane bushings and a Mini Cooper S ignition coil (cheapest way to get an MSD 8239, as they have equal output). Unfortunately with the Outback ECU, I'm limited to 117mph when the '99 GT unit had no speed limiter.

Alucard
07-07-2022, 02:58 PM
About 3 months ago, I noticed the timing belt cover beginning to warp around the A/C pulley area and decided to investigate. The moment I took the A/C belt tensioner off, the timing belt tensioner pulley popped out about 2mm! It was time to disassemble the timing completely. What I found was the tensioner bolt was angled with the tensioner bracket threads completely destroyed. And to think I had been redlining and driving the car in this state for no idea how long. Once the bracket was removed, a new bracket and timing belt tensioner were installed. Talk about close calls.

prezy4life
07-29-2022, 11:28 PM
Hi. I got a question for you. If you can answer I would appreciate it. I swapped 99 EJ25D in my 97 Impreza which is controlled by the original 2.2 ecu. On ebay I see a lot of legacy GT ecu for less $$ than the one recommended for my car which is from the impreza 98 2.5RS. Do you know if the LGT ecu will work in my impreza. Thank you.

Alucard
08-08-2022, 11:30 AM
Hi. I got a question for you. If you can answer I would appreciate it. I swapped 99 EJ25D in my 97 Impreza which is controlled by the original 2.2 ecu. On ebay I see a lot of legacy GT ecu for less $$ than the one recommended for my car which is from the impreza 98 2.5RS. Do you know if the LGT ecu will work in my impreza. Thank you.

Yes. ALL LGT ECU's from 96-99 will plug right into your Impreza and run the EJ25D, no problem.

LosMan603
09-03-2022, 09:09 PM
Great thread man! It is really obvious you have great passion for Gloria and are skilled at turning wrenches as well.

One thing I am curious about, why are you sticking with the NA powerplants? I mean no disrespect, but with the amount of knowledge and skill you must have I would think you could build a pretty outrageous turbo setup :) Do you just enjoy the "limitations" & challenge of making more power from an NA?

Thanks for posting, I look forward to reading more!

Alucard
10-20-2022, 05:07 PM
Great thread man! It is really obvious you have great passion for Gloria and are skilled at turning wrenches as well.

One thing I am curious about, why are you sticking with the NA powerplants? I mean no disrespect, but with the amount of knowledge and skill you must have I would think you could build a pretty outrageous turbo setup :) Do you just enjoy the "limitations" & challenge of making more power from an NA?

Thanks for posting, I look forward to reading more!

Thank you. While I do have a background in boosted setups for Volvos in the past and have also done a few boosted Subarus (but nothing Subaru for myself, which may change in the coming future), I prefer the N/A setups because of their inherent reliability and the challenge of making them produce more power beyond previous beliefs and limitations. I am a mechanic who seeks knowledge from the experiments I conduct on the naturally aspirated stuff. That being said, here is my latest project, the only EJ25D in the world at 12:1 compression ratio using stock factory parts.

Alucard
10-20-2022, 05:38 PM
Less than 2 months ago, the EJ22D was dismantled and the bottom end was gifted to a good friend. Not long after that, I purchased an EJ254 because I wanted the 2.5 bottom end to put the EJ20D heads on. I learned much about the EJ254's bottom end in this endeavor, including that it shared the same crank and rods as the EJ251/EJ253, which I found favorable because that meant this bottom end was ready for 7000rpm out the factory.

The pistons are unique to the EJ254, as they have a -3cc dish like the EJ221/2/3 pistons do and the oil pump is the same 10mm type shared with the other AVCS EJ's of it's time period (EJ254 heads have AVCS on the intake side), so I kept it. With 7500rpm heads on a 7000rpm bottom end, I figured the match was close so I went ahead with the project. The head gaskets are STi head gaskets, nicely copper coated. The engine had all of the mods bolted onto it and after that, it was go time.

Alucard
10-20-2022, 05:55 PM
Head chamber CC - 47.5 (after valve deshroud).
Head gasket thickness - 0.6mm (compressed).
Head gasket bore - 99.5mm.
Deck clearance - .0012in under.
Rod length - 131.6mm.
Stroke - 79mm.
Bore - 99.5.
Piston dish CC - -3.
Compression Ratio = 12.08:1

The intake and exhaust ports were also worked over, their casting areas and excess aluminum in certain spots have been removed, improving flow in the areas where it is held back the most. If this did have any detrimental effect, it is not felt at all as the engine has great low end that flows into the midrange without any kind of power dip all the way to 6500rpm. I am eager what the dyno graph will show.

Alucard
10-20-2022, 06:37 PM
Doing a live ECU scan, I found that the ECU was pushing the RS fuel pump to match the fuel level the new EJ25D demanded over the EJ22D. 6.5% over what was seen as acceptable. Could even smell the hydrocarbons. Lol. Knowing that I had to get it back down to 0%, I installed a Walbro 255lph fuel pump I got for my birthday (9-15) and adjusted fuel pressure exactly 2psi up from the stock factory rating, which the ECU was content with and neither added nor subtracted fuel.

I also ported the throttle inlet and slimmed the throttle body plate on the inlet side to have the edge of a sharp kitchen knife. Throttle response is nicely quick. Enough to make this already-fun-to-drive GT wagon just about addictive to throw into and pull out of corners with an authority EJ25D's are just not supposed to have. As it is right now, this EJ25D is probably as perfect as I believe an N/A EJ25 hybrid CAN be so I won't seek more power.

In fact, I restored the previously removed snorkus and made the hybrid intake proper once again. Doing so increased the response on the low end a bit more whereas the snorkus had zero effect on this particular EJ22D (which is why it was removed to begin with/the ECU didn't register any detriment). I also reduced the copper spark plug gap down to .030. Everything I had done brought this EJ25D as close as I can to being as responsive and reliable as I can get it to be.

It's got almost 3000 miles on it already and runs like a peach, which I find hilarious because my last attempt at this kind of project for the EJ25D did not end well (to be fair, high speed runs on small oil pumps or blocks with diminished internal integrity never turn out well). For now, I'm just going to enjoy it and improve on the car more for it to be a competitor at Lime Rock Park's in-field.

Alucard
10-20-2022, 07:02 PM
You'll find this funny.

For my auto to manual swap, I had to use a 3 wire speed sensor like the rest of the Phase 2 line of Subarus employ. When I grounded the speed sensor to a strut tower ground, I noticed that the speed limiter (114-117mph) would come on and off periodically, so I knew there HAD to be something I can do to delete it for good. This is my surefire speed limiter delete: Running a wire from the speed sensor ground to another ground. Pushed it all the way up to 140mph last weekend with no hiccups. (I'll make the grounds more sophisticated one day, lol.)

Alucard
10-20-2022, 07:21 PM
I found a mint factory manual 1998 Subaru Legacy 2.5 GT at 135k miles (even has the original EJ25D, which runs in great shape) and it has been restored here and there. When the periodical work is finished, I will then take it home and finish up the work that is needed. Here are pictures for now, as stock as she can be.

mike-tracy
10-21-2022, 01:16 AM
Always loved me an LGT wagon. Nice score!

Alucard
10-21-2022, 08:03 AM
Always loved me an LGT wagon. Nice score!

Thank you! The shop owner was hiding this from the world when I came looking for parts for my '99. I asked about buying it a few times and for about 3yrs straight, he said no. He caved in and here we are.

Alucard
10-25-2022, 05:55 PM
High Output EJ25D update. That's 222mi from fill-up to the halfway point. Currently, this registers to about 29mpg (mostly city driving with some highway) but I can get just over 520mi out of this tank on mostly highway driving.

Not bad for 12:1 compression. The personality of this engine matches it's efficiency but if you leave your foot down on WOT long enough, you can actually see the needle go down. If I had cruise control, I could get about 550mi a tank at 70-72mph.

LosMan603
10-27-2022, 09:19 PM
Doing a live ECU scan, I found that the ECU was pushing the RS fuel pump to match the fuel level the new EJ25D demanded over the EJ22D. 6.5% over what was seen as acceptable. Could even smell the hydrocarbons. Lol. Knowing that I had to get it back down to 0%, I installed a Walbro 255lph fuel pump I got for my birthday (9-15) and adjusted fuel pressure exactly 2psi up from the stock factory rating, which the ECU was content with and neither added nor subtracted fuel.

I also ported the throttle inlet and slimmed the throttle body plate on the inlet side to have the edge of a sharp kitchen knife. Throttle response is nicely quick. Enough to make this already-fun-to-drive GT wagon just about addictive to throw into and pull out of corners with an authority EJ25D's are just not supposed to have. As it is right now, this EJ25D is probably as perfect as I believe an N/A EJ25 hybrid CAN be so I won't seek more power.

In fact, I restored the previously removed snorkus and made the hybrid intake proper once again. Doing so increased the response on the low end a bit more whereas the snorkus had zero effect on this particular EJ22D (which is why it was removed to begin with/the ECU didn't register any detriment). I also reduced the copper spark plug gap down to .030. Everything I had done brought this EJ25D as close as I can to being as responsive and reliable as I can get it to be.

It's got almost 3000 miles on it already and runs like a peach, which I find hilarious because my last attempt at this kind of project for the EJ25D did not end well (to be fair, high speed runs on small oil pumps or blocks with diminished internal integrity never turn out well). For now, I'm just going to enjoy it and improve on the car more for it to be a competitor at Lime Rock Park's in-field.

What tools are you using to monitor your ECU, I would love to know your feedback if you've had experience with some obd1 software.

Alucard
10-30-2022, 08:16 PM
What tools are you using to monitor your ECU, I would love to know your feedback if you've had experience with some obd1 software.

I am currently using Torque Pro on my phone to connect to a Bluetooth OBD2 connector (ELM327) in my wagon.

As for OBD1 tech, I am in the same boat as you, looking for an OBD1 scanner so I can scan a friend's Tommy Kaira M20tb (green one next to my '99 GT).

ryu_haneda
04-14-2023, 09:06 PM
Nice pics. Clearly I have not been around for a while. Thanks for sharing